Mitsubishi Electric Corporation

Shun Kayashima

Nobuyuki Sumi

Seiji Uozumi

Kenji Iriguchi

Nobuhiro Shinohara

Satoshi Hattori

Daiji Morita

Yoshiyuki Matsui

A control device controls at least one of: power of a heat source; or a scanning speed of the heat source and a material feed speed of feedstock. The control device includes a processing condition output unit, a heat source power addition unit, a molten pool state error calculation unit, and a speed adjustment unit. The output unit outputs values of the power of the heat source, the scanning speed, and the feed speed. The addition unit outputs a post-addition value of the power of the heat source to the processing condition output unit when a molten pool state error is less than a predetermined threshold and the value of the power of the heat source is less than maximum power of the heat source. The calculation unit calculates the error. The adjustment unit adjusts the scanning speed and the feed speed based on the error.

Control device and control method for additive manufacturing system

An additive manufacturing apparatus produces a shaped article by adding a material melted by emission of a beam, to a workpiece. The additive manufacturing apparatus includes a machining head that emits the beam to the workpiece, a feed unit that feeds the material to the workpiece, and a numerical control device, which is a control unit that determines a machining path along which the machining head is caused to move with respect to the workpiece, and outputs a command to move the machining head. The control unit outputs a command to move the machining head along the machining path obtained by correction performed based on a moving direction of the machining head with respect to the workpiece.

Additive manufacturing apparatus, additive manufacturing system, additive manufacturing method, storage medium, and learning device

An NC device that is a numerical control device controls an additive manufacturing apparatus. The additive manufacturing apparatus performs modeling by application of a melted material. The NC device includes a monitoring unit that monitors occurrence of a drop caused by a material after being melted remaining on the material before being melted, and a command generating unit that generates commands for causing the additive manufacturing apparatus to remove the drop that has occurred.

Additive manufacturing apparatus

A control information generation device generates control information for controlling an additive manufacturing apparatus that manufactures a layer shape using a bead that is a manufactured object formed by adding a molten processing material to a target surface while moving a processing position along a manufacturing path, and manufactures a three-dimensional shape in which the layer shapes are stacked. The device includes: a bead width correction unit that obtains a corrected width on the basis of the manufacturing path and a reference width of a cross section of the bead, the corrected width being a width of the cross section for allowing the beads to be adjacent to each other without overlapping; a path correction unit that obtains a corrected path on the basis of the manufacturing path and the corrected width; and a control information output unit that outputs control information indicating the corrected path and the corrected width.

Control information generation device and control information generation method for controlling an additive manufacturing apparatus using bead width correction

A process decision support device includes: a machining performance data storage unit that stores machining performance data indicating machining performance of each of a plurality of machining devices including a machining device that adds material and a machining device that removes material; a process pattern generation unit that refers to the machining performance data and sequences and allocates machining steps performed by a combination of any of the plurality of machining devices to generate a process pattern as a combination of the machining steps with which a product is manufacturable; and an output unit that outputs content of the process pattern generated by the process pattern generation unit.

Process decision support device, process decision support method, and storage medium

A display system displays the progress of processing in an additive manufacturing device. The additive manufacturing device manufactures an object with a three-dimensional shape by processing of adding material on the basis of CAD data that is design data. The display system includes an obtaining unit to obtain position data that indicates the present position of a processing point where the processing is performed. The display system includes a display unit to display a trace of the processing point superimposed over the three-dimensional shape based on the design data.

Display system, additive manufacturing device, and progress display method

A numerical control device includes: a program analyzing unit analyzing a transition of a moving velocity of a machining head and a transition of a supply amount of a material supplied to a beam-irradiation position based on a machining program; a movement distance calculating unit calculating a first distance based on a result of analysis performed by the program analyzing unit, the first distance being a length of a first movement section to a first position at which addition of the material to the workpiece is started, the first movement section being a section through which the machining head is moved while the head is accelerated; and a condition command generating unit generating a supply command to increase the supply amount of the material per hour from zero to a command value according to a machining condition while the machining head is moved through the first movement section.

Numerical control device and method for controlling additive manufacturing apparatus

A numerical control device controls an additive manufacturing apparatus that manufactures a modeled object by irradiating a wire, which is a material fed by a driving force of a rotary motor, which is a driving unit, with a beam, and applying the molten material to a workpiece. The numerical control device includes an error detecting unit that detects an error in the height of the workpiece in the height direction in which the material is deposited. The numerical control device includes a condition adjusting unit, which is an adjustment unit that adjusts the supply amount of the material on the basis of the error.

Numerical control device, additive manufacturing apparatus, and method for controlling additive manufacturing apparatus

An additive manufacturing apparatus performs additive machining by controlling a machining head that includes a wire nozzle to feed a wire to a machining region on a surface of a base material, a beam source capable of emitting a beam to an end of the wire, and a gas nozzle placed such that the beam source is interposed between the gas nozzle and the wire nozzle, the gas nozzle directing a gas toward the machining region, and the additive manufacturing apparatus includes a machining-condition selection unit to obtain an angle that is formed between a direction in which the wire is fed and a travel direction of the machining head, when viewed in a direction in which the beam is emitted, and to select a machining condition for the additive machining on the basis of the angle.

Additive manufacturing apparatus, additive manufacturing system, and additive manufacturing method

A deposition condition control device includes: a machining program analyzing unit that obtains a scan rate of a laser beam; a data acquiring unit that acquires an output value of the laser beam, a supply amount of the metal material, and a temperature of the portion to be machined in a molten state; a welding state determination unit that determines whether or not a welding state of the metal material is a stable welding amount state on the basis of the scan rate, the output value, the supply amount, and the temperature; a deposition condition adjusting unit that adjusts the output value and the supply amount so that a result of the determination will be the stable welding amount state; and a deposition condition outputting unit that outputs a command value of the adjusted output value and a command value of the adjusted supply amount to the machine tool.

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Tokyo, Japan

Shun Kayashima