Tosoh Corporation

Shuichi Okuzono

Yutaka Tamano

Katsumi Tokumoto

Hiroyuki Yoshimura

Masaki Ishida

Shoji Arai

Hideaki Kisaka

Amine catalyst for producing rigid polyurethane foam

Process for producing polyurethane and polyisocyanurate

An amine catalyst-for production of a polyurethane and a polyisocyanurate is provided which comprises a quaternary ammonium compound represented by General Formula (1):

Amine catalyst for producing polyurethane and polyisocyanurate

A process for producing a flexible or rigid polyurethane foam is provided in which a polyol and a polyisocyante are reacted in the presence of an amine catalyst, a blowing agent, and a foam stabilizer, the amine catalyst comprising at least one amine compound represented by General Formula (1) below: ##STR1## where R.sub.1, R.sub.2, R.sub.3, and R.sub.4 are respectively an alkyl group of 1 to 6 carbons independently; n is an integer of 0 or 1; and A is an alkyl group of 11 to 14 carbons when n is 0, or an alkylene group of 10 to 15 carbons when n is 1. The amine catalyst has low odor and low volatility, and gives high curing rate, and excellent moldability with a formulation of reduced fluorocarbon and increased water as the blowing agent.

Process for producing polyurethane foam with high curing rate

An amine catalyst for producing polyurethane comprising a compound of formula (I): ##STR1## wherein n is an integer from 0 to 3, and R.sub.1, R.sub.2, and R.sub.3 are each independently a C.sub.1-3 alkyl group. The amine catalyst has a secondary hydroxyl group in the molecule and is non-bleeding in the polyurethane resin and excellent in moldability. A process for producing a polyurethane foam by reacting a polyol with a polyisocyanate in the presence of the amine catalyst defined above and a foaming agent are also disclosed.

Amine catalyst for producing polyurethane and process for producing

A process is provided for producing a polyurethane foam having a high-density skin layer by reacting a polyol with a polyisocyanate in a short time. The reaction is allowed to proceed in the presence of a blowing agent, a catalyst, and optionally an additive, the blowing agent being composed only of water, and the catalyst being an amine represented by formula (I) below and/or an organic acid salt thereof: ##STR1## where R.sub.1, R.sub.2, R.sub.3, and R.sub.4 are, independently, an alkyl group of 1 to 12 carbons, or R.sub.1 and R.sub.2, and/or R.sub.3 and R.sub.4 may be linked to form a cycloalkyl or heterocyclic ring together with the adjacent nitrogen atom; and R.sub.5 is hydrogen, an alkyl group of 1 to 12 carbons, a phenyl group, or a cycloalkyl group. This process does not use halogenated hydrocarbons which cause ozone layer destruction.

Process for producing urethane foam having a high density skin layer

A process for producing a high resilience polyurethane foam by reacting a polyol with a polyisocyanate in the presence of a catalyst, a blowing agent, and a foam stabilizer; said polyisocyanate containing at least diphenylmethane diisocyanate and/or a mixture of diphenylmethane diisocyanate with a derivative thereof, the blowing agent being water, or water and a halogenated hydrocarbon in amounts of not less than 2 parts by weight of water and not more than 20 parts by weight of the halogenated hydrocarbon based on 100 parts by weight of the polyol, and the catalyst being at least one selected from the compounds represented by the formula (I) below: ##STR1## where R.sup.1 is alkyl having 1 to 4 carbons, dimethylaminopropyl, benzyl, vinyl, or hydroxyalkyl having 1 to 3 carbons; R.sup.2 is hydrogen, alkyl having 1 to 4 carbons, alkyl, benzyl or phenyl; and R.sup.3 and R.sup.4 are independently hydrogen, alkyl having 1 to 4 carbons, or hydroxymethyl.

Process for producing high resilience polyurethane foam

A process for producing a rigid polyurethane foam by use of a decreased amount of a CFC blowing agent and an increased amount of water used as a blowing agent, maintaining a high degree of heat insulation and improving the deterioration in friability of the product. The catalyst is one of the imidazoles represented by the formula (I): ##STR1## where R.sup.1 is alkyl having 1 to 4 carbons, benzyl, dimethylaminopropyl, or hydroxyalkyl having 1 to 3 carbons; R.sup.2 is hydrogen, alkyl having 1 to 4 carbons, allyl, or benzyl; and R.sup.3 and R.sup.4 are independently hydrogen, methyl, or hydroxymethyl.

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Kudamatsu, Japan

Shuichi Okuzono