Mitsubishi Heavy Industries Limited

Shoya Mano

Masahiko Shimizu

Tomohiro Mizuno

Toshiki Kitazawa

Ryota Ozaki

Homare Yamato

Takayuki Shimizu

Akihisa Okuda

Kenji Murakami

Hiroshi Tokutomi

Hiromichi Akiyama

Kodai Shimono

Hideki Horizono

Akihito Suzuki

Akihiro Terasaka

Tsuyoshi Okawara

Yoko Taguchi

Kenichi Kawamura

A composite material structure body production method includes a layering step of layering a plurality of fiber sheets to form a layered body having a deforming portion extending in one direction, and a forming step of performing bend-forming along a deforming line contained in the deforming portion and extending in the one direction, thereby causing the deforming portion to deform. The layering step produces the layered body in such a manner that the shape of the deforming portion is a shape wherein: the cross-section shape in the one direction and the cross-section shape in an intersecting direction that intersects with the one direction are bent or curved; and the length in the intersecting direction changes along the one direction.

Composite material structure body production method, layered body production method, layered body, and layered form

A composite material includes a laminate in which fiber sheets are laminated. The laminate has a bendable portion that is to be bent along a mold. In a region of the laminate from an end edge on a bent side to the bendable portion, the laminate is divided into layers along a plate thickness direction of the laminate.

Composite material and method of forming composite material

A composite structure manufacturing method comprising: a lamination step in which a plurality of fiber-reinforced resin sheets are laminated to form a plate-shaped laminate; a pressing deformation step in which a third roller or similar, which rolls along a plate surface of the laminate, is used to press the plate surface of the laminate, thereby forming a recessed section or a protruding section in a prescribed section of the laminate; a short direction deformation step in which, after the pressing deformation step, the laminate is deformed in the short direction to make the long direction cross-section into a prescribed shape; and a long direction deformation step in which, after the pressing deformation step, the laminate is deformed in the long direction to make the short direction cross-section into a prescribed shape.

Composite structure manufacturing method and composite structure manufacturing device

A forming device includes: a forming jig extending along an axial direction; a forming die having a shape corresponding to a top part region and a wall part region of the forming jig; and a movement mechanism that moves the forming die so as to approach a bottom part region along a height direction HD. The forming die includes: a body part; a plate-shaped forming part that is attached to the body part so as to be swingable around a swing shaft; and a pressurization part that generates a pressurization force which causes a distal end part of the forming part to push a layered body against the wall part region when the forming die is moved by the movement mechanism so as to approach the bottom part region. In accordance with the distal end part, the part causes a contact surface to contact a region of the layered body.

Forming device and forming method

A forming method according to the present disclosure includes a laminating step for forming an intermediate formed article by supplying and laminating a fibrous sheet onto forming surfaces of a forming die for forming the intermediate formed article; and a bending process step for performing a bending process on the intermediate formed article, which is laminated on the forming surfaces and has a shape that corresponds to the forming die, to yield a formed article. The forming surfaces have shapes that correspond to the intermediate formed article to be formed. The second forming surface is bent with respect to the first forming surface among the forming surfaces, and the angle formed by the first forming surface and the second forming surface is greater than the bending angle of the cross-section of the formed article to be formed and less than 180 degrees.

Forming method

A method for molding a laminated body includes laminating a reinforced fiber base material on a molding surface of a molding jig to form a laminated body; attaching a pulling jig to a third lamination portion of the laminated body; forming a protrusive curvature part and a recessed curvature part in the laminated body by curving the laminated body along a protrusive curvature surface and a recessed curvature surface formed on the molding surface while pulling the end of the laminated body with the pulling jig; and densifying the laminated body by heating the curved laminated body while pressurizing the same. The reinforced fiber base material is laminated so that at least a part of a gap between layers of the reinforced fiber base material becomes a non-adhered state in a portion from the protrusive curvature part to the third lamination portion formed in the laminated body.

Molding method and molding jig for laminated body

A method includes laminating a plurality of fiber reinforced sheets to create a charge; and shaping, by pressing, the charge created in the lamination step into a shaping mold. The charge has a predetermined angle layer including the plurality of fiber reinforced sheets, the fiber direction of which is aligned in a single direction. The predetermined angle layer has n-number of constitutional layers (n≥2) ranging from a first constitutional layer to an n-th constitutional layer each including the plurality of fiber reinforced sheets, wherein the n-th constitutional layer is laminated on an (n−1)-th constitutional layer, the plurality of fiber reinforced sheets in each of the constitutional layers have dividing portions which are along the fiber direction and which are disposed one by one at respective positions within a predetermined range along the fiber direction in the predetermined angle layer.

Composite material component shaping method and charge

This flexible mandrel for molding a composite material containing a thermosetting resin includes: a main body containing a first material; and a thermally conductive layer containing a second material having a higher thermal conductivity than the first material, the thermally conductive layer being formed so as to cover at least a portion of the main body. The thermally conductive layer extends from a contacting surface of the flexible mandrel, which comes into contact with the composite material during molding, to a non-contacting surface which does not come into contact with the composite material.

Flexible mandrel, and method for producing composite component

Manufacturing structure using a composite material includes: a tapering step for forming a first tapered surface on a first stiffener in an uncured state; a bending step for bending the stiffener such that a second surface is on the inner side; an arranging step for arranging the first stiffener and a skin at prescribed positions; a vacuum suctioning step for vacuum suctioning the first stiffener and the skin; and a bonding step for curing the first stiffener to bond the first stiffener and the skin. In the tapering step, the angle formed between the first tapered surface and the second surface is an acute angle. In the vacuum suctioning step, the first tapered surface is brought into contact with the skin while maintaining contact between the first surface and the skin, and the first stiffener is deformed so that a second tapered surface is formed on the second surface.

Method for manufacturing structure using composite material

A flexible mandrel for molding a composite material containing a thermosetting resin includes: a body including a contact surface configured to come into contact with the composite material during molding and a non-contact surface configured not to come into contact with the composite material during molding; and at least one hole formed from the non-contact surface toward an inside of the body.

Growing community of inventors

Tokyo, Japan

Shoya Mano