Caterpillar Inc.

Shivsinh Hitendrasinh Parmar

Purna Chander Nalla

James Harris Mutti

Jason Hudgens

Kurtis Chenoweth

Satya Ramakrishna Manda Venkata Naga

Brian V Tranel

Jun Cai

Xiaohui Gong

Hrishi Lalit Shah

Johnathan Wingate Trundt

Steven Paul Byrne

A system including a pump fluidly connected to a fluid reservoir, the pump configured to direct diesel exhaust fluid (DEF) from the fluid reservoir to an injector fluidly connected to the pump via a flow line. The system also includes a first pressure sensor configured to determine fluid pressure at a first location in the flow line between the pump and the injector and a second pressure sensor configured to determine fluid pressure at a second location in the flow line between the pump and the injector. The system further includes an air source coupled to the injector via an air flow line, the air source configured to direct air to the injector via the air flow line and a controller communicatively coupled to the first pressure sensor, the second pressure sensor, and the air source, the controller configured to diagnose the system.

System and method for monitoring location of diesel exhaust fluid in a dosing system

A diesel exhaust fluid (DEF) system and a method of controlling the DEF system are disclosed. The method may include determining that a shutdown condition of the DEF system is satisfied; providing a control signal to open a valve of a buffer tank of the DEF system based on determining that the shutdown condition of the DEF system is satisfied; determining that a level of DEF remaining in the buffer tank satisfies a threshold; and closing the valve of the buffer tank based on the level of DEF remaining in the buffer tank satisfying the threshold.

Diesel exhaust fluid tank freeze mitigation

A control system is provided to a reductant dosing system for actively maintaining the reductant dosing system ready for use by flushing unused reductant that has crystallized at a return valve of the reductant dosing system. The control system includes a controller that can control a manner of operation of specific system hardware that is present in the reductant dosing system to flush the unused reductant from the return valve that could otherwise cause the return valve to remain a flow-blocking condition as a result of the crystallized reductant.

Control system for a reductant dosing system

A reductant dosing system is disclosed as having a pump, and suction, discharge, and return passages. The system may also have a return valve, an air passage, and an air valve. The system may additionally have an air passage pressure sensor, a discharge passage pressure sensor, and a controller. The controller may be configured to calculate a first average pressure inside the discharge passage while the pump is off, the air valve is open, and the return valve is closed; and calculate a second average pressure inside the discharge passage while the pump is off, the air valve is open, and the return valve is open. The controller may also be configured to determine a pressure drop inside the discharge passage based on the first and second average pressures, and to determine that priming is successful based on the pressure drop and pressures of the discharge and air passages.

Air-assist dosing system having priming detection

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Peoria, IL, United States of America

Shivsinh Hitendrasinh Parmar