Ishikawajima-harima Heavy Industries Co., Ltd.

Ishikawajima-harima Jukogyo Kabushiki Kaisha

Nippon Kokan Kabushiki Kaisha

Bhp Steel (jla) Pty. Ltd.

Ihi Corporation

Castrip, LLC

Other

Nucor Corporation

Bhp Steel (jla) Ltd

Shiro Osada

Shuzo Takahashi

Yutaka Tsuchida

Nobuhisa Hasebe

Hisahiko Fukase

Hisashi Sato

Katsumi Nakayama

Hiroyuki Otsuka

Heiji Kato

Shu Ogawa

Osamu Takeuchi

Atsushi Hirata

Masayuki Nakada

Isamu Nakayama

Massoud Assefpour-Dezfully

Kengo Ishige

Mark Schlichting

Hiroki Yoshizawa

Akichika Ozeki

Joel D Sommer

Heijo Kato

A roll polishing apparatus that can suppress cracks on a strip. The roll polishing apparatus includes brush rolls which face outer periphery of chilled rolls over an axial length of the chilled rolls, respectively, cylinders which urge the brush rolls wholly to the chilled rolls, respectively, and cylinders which deform the brush rolls in conformity to crowns of the chilled rolls, respectively. By these elements, wires of the brush rolls are uniformly contacted on outer peripheries of the chilled rolls to wipe off oxides adhering to the outer peripheries of the chilled rolls.

Roll polishing apparatus

A twin roll caster including chilled rolls, side weirs, and a molten-metal delivery nozzle. Baffles, contiguous with bottoms of end faces of the nozzle, project in a casting pool toward the side weirs to suppress stream of the molten metal into a nip between the rolls. Thus, hot molten metal just after poured into the pool does not instantly reach the nip along the side weirs, and molten metal decreases in temperature with lapse of time after the pouring streams into the nip as the rolls are rotated. As a result, belated formation of solidified shells at and adjacent to outer circumferential edges of the chilled rolls is eliminated. Thus, a strip delivered from the nip between the rolls has no reduced thickness at regions adjacent to lateral edges of the strip and has uniform thickness throughout the width of the strip.

Twin roll caster

A twin roll caster with the casting roll having longitudinal cooling channels extending from one shoulder portion, adjacent a side dam, to the other shoulder portion, adjacent the opposite side dam. The molten metal pool is confined by side dams that may engage the end surfaces of the shoulder portions.

Twin roll caster, and equipment and method for operating the same

A method of controlling the formation of crocodile skin surface roughness on thin cast strip of plain carbon steel forming a casting pool of molten metal of plain carbon steel of less than 0.065% carbon supported on a casting surfaces above a nip, assembling a rotating brush to contact the casting surfaces in advance of contact with the molten metal, and controlling the energy exerted by rotating brushes against the casting surfaces of the casting rolls to clean and expose a majority of the projections of the casting surfaces of the casting rolls by provide wetting contact with the molten metal of the casting pool. The cleaning step may be done by controlling the energy of the rotating brush against the casting rolls based on the difference between the measured heat flux and the initially measured heat flux when the casting surfaces are clean, and automating the method.

Method and apparatus for controlling the formation of crocodile skin surface roughness on thin cast strip

A twin roll casting machine that can reduce an amount of inert gas to be fed for prevention of oxidization. The machine includes an enclosure enclosing a strip in a range from chilled rolls to pinch rolls, a first swing wall within the enclosure and having a tip end movable toward and away from a surface of the strip, a sealing roll rotatably supported by the tip end of the first swing wall, a second swing wall within the enclosure and having a tip end movable toward and away from the other surface of the strip, a sealing roll rotatably supported by the tip end of the second swing wall, sealing members between peripheral edges of the swing walls and an inner surface of the enclosure, and conduits for supplying inert gas into the enclosure. The respective swing walls are swung to bring the sealing rolls close to the strip to thereby suppress flow of the inert gas from a first space to a second space.

Dual roll casting machine and method of operating the casting machine

A casting roll unit (U) with side weirs () and a delivery nozzle () being detachably attached thereto is fixed at a casting position. Side-weir and delivery-nozzle preheating furnaces () are arranged away from the casting roll unit (U). Arranged adjacent to the roll unit (U) are replacing robots () which can selectively clamp the side weirs () or the delivery nozzle or nozzles () and which can move between the roll unit (U) and the side-weir or delivery-nozzle preheating furnace (or) for installation/removal of the side weirs () or delivery nozzle or nozzles ().

Preheating member changer of dual roll casting apparatus

Start up method for initiating casting of metal strip in a twin roll caster comprising parallel casting rolls. A casting pool of molten metal is supported on the casting rolls and confined at the ends of the rolls by side closure plates and the rolls are rotated to deliver cast trip downwardly from the nip between them. One roll is continuously biased laterally toward the other roll either by spring biasing units or by hydraulic biasing units. On start up the gap between rolls is set so as to be less than the thickness of the strip to be cast and the rolls are rotated at such speed that on pouring of molten metal to initiate casting strip is produced to a thickness which is greater than the initial gap between the rolls thereby to cause the biased roll to move bodily away from the other roll to increase the gap between the rolls to accommodate the thickness of the cast strip. This allows initiation of casting without the need for introduction of a dummy bar between the rolls. The peripheral surfaces of rolls may have a negative crown c and the initial gap at the centres of the rolls may be d &equals;2 &plus;g where g is an initial roll edge gap.

Strip casting

The invention addresses the problem of edge bulging and breakout of as cast strip due to a decrease of perfect solid phase shell thickness of the strip caused by heat recuperation of the unsolidified portion of the strip, by providing a chamber,which encloses the travel path of a strip,delivered from a pair of chilled rolls,and,a pair of chilled blocks,arranged in the chamber to be positioned near a nip between the chilled rolls,and,with each chilled block,being shaped for loose fitting over an edge of a strip,and being capable of injecting cooling gas toward the edge of the strip,When the strip,is to be continuously cast, the interior of the chamber,provides an inert gas atmosphere, in which the cooling gas injected by the cooling blocks,injection-cools the edges of the strip,delivered from the chilled rolls,and,at a position near the nip between the chilled rolls,and

Twin roll continuous casting installation

The invention addresses the problem of edge bulging and breakout of as cast strip due to a decrease of perfect solid phase shell thickness of the strip caused by heat recuperation of the unsolidified portion of the strip, by providing a chamber 19 which encloses the travel path of a strip 8 delivered from a pair of chilled rolls 1a and 1b, a pair of chilled blocks 29a arranged in the chamber to be positioned near a nip between the chilled rolls 1a and 1b, with each chilled block 29a being shaped for loose fitting over an edge of a strip 8 and being capable of injecting cooling gas toward the edge of the strip 8. When the strip 8 is to be continuously cast, the interior of the chamber 19 provides an inert gas atmosphere, in which the cooling gas injected by the cooling blocks 29a injection-cools the edges of the strip 8 delivered from the chilled rolls 1a and 1b at a position near the nip between the chilled rolls 1a and 1b.

To suppress wear of side surfaces of end closures due to rotation of cooling rolls in a twin roll strip caster, a pair of housings 11 are provided, each arranged to face on end faces of one or the other ends of cooling rolls 1a and 1b, which are arranged substantially horizontally and in parallel with each other, so that it may be displaced toward and away from the end faces, rolling members 12 rotatably supported by each of said housings 11 so that they may contact the corresponding end faces of the rolls 1a and 1b, a thruster body 21 supported on each of the housings 11 so that it may be displaced toward and away from the corresponding end faces of the rolls 1a and 1b, and an end closure 3 loaded on each of the thruster bodies 21 so that it may closely contact upper portions of the end faces of the rolls 1a and 1b. When the end closure 3 is worn to a predetermined extent, then the rolling members 12 contact the end faces of the rolls 1a and 1b to thereby suppress wear of the end closure 3.

Twin roll continuous caster

To suppress generation of scales on surfaces of a strip and to reduce the amount of non-oxidizing gas consumed in the casting of strip in a twin roll caster there is provided downstream apparatus comprising pinch rolls 17a and 17b for pinching a strip 4 continuously cast by a pair of casting rolls 1a and 1b, a coiler 8 for coiling the strip 4 delivered from the pinch rolls 17a and 17b, an upstream chamber 19 for enclosing a travelling path of the strip 4 from the casting rolls 1a and 1b to the pinch rolls 17a and 17b,a downstream chamber 24 for enclosing a travelling path of the strip 4 from the pinch rolls 17a and 17b to a position before the coiler, a shutter on an end of the downstream chamber closer to the coiler and a gas supply source for supplying non-oxidizing and reducing gases to the upstream and downstream chambers 19 and 24 and quenching means within the downstream chamber to cool the strip so that it leaves the chamber at a temperature of 300.degree. C. or below.

To suppress generation of scales on surfaces of a strip and to reduce the amount of non-oxidising gas consumed in the casting of strip in a twin roll caster there is provided downstream apparatus comprising pinch rolls 17a and 17b for pinching a strip 4 continuously cast by a pair of casting rolls 1a and 1b, a coiler 8 for coiling the strip 4 delivered from the pinch rolls 17a and 17b, an upstream chamber 19 for enclosing a travelling path of the strip 4 from the casting rolls 1a and 1b to the pinch rolls 17a and 17b, a downstream chamber 24 for enclosing a travelling path of the strip 4 from the pinch rolls 17a and 17b to a position before the coiler, a shutter on an end of the downstream chamber closer to the coiler and a gas supply source for supplying non-oxidising and reducing gases to the upstream and downstream chambers 19 and 24 and quenching means within the downstream chamber to cool the strip so that it leaves the chamber at a temperature of 300.degree. C. or below.

Position sensors at an inlet of a mold cavity defined by upper and lower block molds detect distances from the passing upper and lower block molds. In response to outputs from the position sensors, any deflection of the leading end of the tundish nozzle, which can be inclined with respect to the melt outlet of a tundish, toward the upper or lower block molds defining the mold cavity is detected by a control device to generate a drive signal which is delivered to a hydraulic cylinder adapted to incline the tundish nozzle by extending or retracting the rod thereof, whereby the gaps between the leading end of the tundish nozzle and the upper and lower block molds are maintained uniform.

Growing community of inventors

Yokohama, Japan

Shiro Osada