Kabushiki Kaisha Toyota Jidoshokki

Shinsuke Nishi

Shogo Mori

Naoki Kato

Yuri Otobe

A semiconductor device includes a cooling device, an insulating substrate, a semiconductor element, an external connection terminal, and a resin portion. The insulating substrate is brazed to an outer surface of the cooling device. The semiconductor element is brazed to the insulating substrate. The external connection terminal includes a first end, which is electrically connected to the semiconductor element, and an opposite second end. The resin portion is molded to the insulating substrate, the semiconductor element, the first end of the external connection terminal, and at least part of the cooling device.

Semiconductor device and method for manufacturing semiconductor device

A semiconductor unit includes a cooler having a fluid flow space, an insulating substrate bonded to the cooler through a metal, a semiconductor device soldered to the insulating substrate, an intermediate member interposed between the insulating substrate and the fluid flow space and having a first surface where the insulating substrate is mounted, and a mold resin having a lower coefficient of liner expansion than the intermediate member. The insulating substrate, the semiconductor device and the cooler are molded by the mold resin. The intermediate member has a second surface that extends upward or downward relative to the first surface. The first surface is covered by the mold resin. The second surface is covered by a resin cover.

Semiconductor unit with cooler

A semiconductor unit includes a first conductive layer, a second conductive layer electrically insulated from the first conductive layer, a first semiconductor device mounted on the first conductive layer, a second semiconductor device mounted on the second conductive layer, a first bus bar for electrical connection of the second semiconductor device to the first conductive layer, and a second bus bar for electrical connection of the first semiconductor device to one of the positive and negative terminals of a battery. The first bus bar is disposed in overlapping relation to the second bus bar in such a manner that mold resin fills between the first bus bar and the second bus bar.

Semiconductor unit

A semiconductor unit includes a base having a surface where a first insulation layer is disposed, a second insulation layer spaced apart from the first insulation layer to form a region therebetween and disposed parallel to the surface of the base where the first insulation layer is disposed, a single conductive layer disposed across the first insulation layer and the second insulation layer, and a semiconductor device bonded to the conductive layer.

A cooling device includes a base, first and second heat generating parts connected to the base, first and second passages formed in the base and a partition wall disposed in the base. Liquid refrigerant flows through the first and the second passages for cooling the first and the second heat generating parts, respectively. The first and the second passages are stacked one above the other through the partition wall in the base. The partition wall includes a first region opened to allow liquid refrigerant in the first passage to flow into the second passage and a second region located on the side of the first region to allow liquid refrigerant in the first passage to flow toward the downstream end of the first passage. The first region is formed such that an opening area of the first region is greater than an opening area of the first passage.

Cooling device

A power conversion device is provided with a plurality of semiconductor modules. Each semiconductor module includes a heat dissipation member, an insulating substrate, a semiconductor element, an external connection terminal, and a resin portion. The insulating substrate is fixed to the heat dissipation member. The semiconductor element is mounted on the insulating substrate. The external connection terminal includes a first end, which is electrically connected to the semiconductor element, and an opposite second end. The resin portion is molded to the insulating substrate, the semiconductor element, the first end, and at least part of the heat dissipation member. The semiconductor modules each form a unit.

Power conversion device

A semiconductor unit includes an insulation layer, a conductive layer bonded to one side of the insulation layer, a semiconductor device mounted on the conductive layer, a cooler thermally coupled to the other side of the insulation layer, a first bus bar having a bonding surface bonded to the semiconductor device or the conductive layer and a non-bonding surface that is the part of the first bus bar other than the bonding surface, and a second bus bar having a bonding surface bonded to the semiconductor device or the conductive layer and a non-bonding surface that is the part of the second bus bar other than the bonding surface. The second bus bar has a greater ratio of the area of the bonding surface to the area of the non-bonding surface than the first bus bar. The second bus bar has a lower electric resistance than the first bus bar.

Growing community of inventors

Aichi-ken, Japan

Shinsuke Nishi