Toyota Jidosha Kabushiki Kaisha

Shinjiro Saigusa

Naoki Iwata

Toshiya Hashimoto

Osamu Yamashita

Takeshi Hattori

Daisuke Okamoto

Masaaki Tani

Katsuya Kobayashi

Masaki Sugiyama

Kohei Ishii

Sungmin Cho

Masashi Ohtsubo

Toshimitsu Takahashi

Toshiya Yamaguchi

Shin Tajima

Nobuki Shinohara

Jung Hwan Hwang

Junghwan Hwang

Kiyotaka Onodera

Shuji Yokota

Masashi Hara

Mitsutoshi Akiyama

A power transmitting coil unit includes a board on which a coil comprised of a conductor pattern is formed and to a back surface side of which capacitors are mounted, a core arranged at a back surface side of the board and formed with a hole at a position facing the capacitors, a bottom plate arranged at a back surface side of the core, a space formed defined by a back surface of the board, a front surface of the bottom plate, and an inner circumferential surface of the hole and in which the capacitors are housed, and support member arranged in the space and supporting the board.

Power transmitting coil unit

A noncontact power supply device provided with one or more coil units and a cover housing the coil units inside of it. The cover is formed by joining a first sheet arranged at one surface sides of front and back surfaces of the coil units and a second sheet arranged at the other surface sides, the first sheet is a sheet covering the one surface sides of the coil units, the second sheet is a sheet having another surface part covering the other surface sides of the coil units and side surface parts covering side surfaces, the side surface parts of the second sheet are made to abut against side surfaces of the coil units by bending boundaries with the other surface part, and outer edge parts of the side surface parts of the second sheet and outer edge parts of the first sheet are joined.

Noncontact power supply device

A powder magnetic core having excellent specific resistance or strength. The powder magnetic core has soft magnetic particles, first coating layers that coat the surfaces of the soft magnetic particles and include aluminum nitride, and second coating layers that coat at least a part of the surfaces of the first coating layers and include a low-melting-point glass having a softening point lower than an annealing temperature for the soft magnetic particles. The first coating layers including aluminum nitride are excellent in the wettability to the low-melting-point glass which constitutes the second coating layers and suppress diffusion of constitutional elements between the soft magnetic particles and the low-melting-point glass of the second coating layers. The powder magnetic core can stably exhibit a higher specific resistance and higher strength than the prior art owing to such a synergistic action of the first coating layers and second coating layers.

Powder magnetic core, powder for magnetic cores, and methods of manufacturing them

A soft magnetic member is formed such that, when a differential relative permeability in an applied magnetic field of 100 A/m is represented by a first differential relative permeability &#x3bc;'L, and when a differential relative permeability in an applied magnetic field of 40 kA/m is represented by a second differential relative permeability &#x3bc;&#x2032;H, a ratio of the first differential relative permeability &#x3bc;&#x2032;L to the second differential relative permeability &#x3bc;&#x2032;H satisfies a relationship of &#x3bc;&#x2032;L/&#x3bc;&#x2032;H&#x2264;10, and a magnetic flux density in an applied magnetic field of 60 kA/m is 1.15 T or higher.

Soft magnetic member, reactor, powder for dust core, and method of producing dust core

The disclosed reactor has a case and a cylindrical molded coil assembly which is disposed inside of the case and which is formed by covering a coil with a resin, wherein the coil assembly is sealed by an iron powder mixed resin to which iron powder has been admixed. The reactor has a pillar provided as a single body with the case, and one or multiple ring-shaped core members. The ring-shaped core members are disposed outside the outer surface of the pillar such that the pillar is inserted inside the inner surface of said ring-shaped core members, and the assembly coil is disposed outside the outer surface of the ring-shaped core members such that the ring-shaped core members are inserted inside the inner surface of said coil assembly. The ring-shaped core members are sealed by means of the aforementioned iron powder-mixed resin.

Reactor and reactor manufacturing method

An object of the present invention is to provide a method for producing a dust core wherein generation of iron oxide at grain boundaries in the dust core is unlikely to take place upon annealing of the dust core subjected to compaction, thus allowing excellent electromagnetic characteristics to be realized. Also, the following is provided: a method for producing a dust core, which comprises: a step of molding a magnetic powder comprising a powder for a dust core formed with an iron-based magnetic powder coated with a silicone resin into a dust core via compaction; and a step of annealing the dust core via heating so as to cause the silicone resin contained in the dust core to be partially formed into a silicate compound, wherein annealing of the dust core is carried out at a dew point of an inert gas of &#x2212;40&#xb0; C. or lower in an inert gas atmosphere in the annealing step.

Method for producing dust core

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Toyota, Japan

Shinjiro Saigusa