Mitsubishi Electric Corporation

Shinji Sano

Yoshinobu Sugimoto

Masaya Inoue

Akihiro Yamamura

Hirohisa Yokota

Ryuichi Shimomura

Yutaka Ikura

The manufacturing method for a rotor includes steps of: applying an adhesive to a first surface of a magnet material member that becomes a permanent magnet after magnetization, the adhesive being applied such that a total thickness of the magnet material member and the adhesive is less than a radial width of a magnet insertion aperture; disposing a rotor core such that an axial direction thereof is horizontal, and inserting the magnet material member into a magnet insertion aperture that is positioned vertically uppermost among the magnet insertion apertures so as to orient the adhesive vertically upward; positioning each of the magnet material members by pressing the magnet material member against an inner wall surface on an outer circumferential side of the magnet insertion aperture after inserting the magnet material member into each of the magnet insertion apertures; and curing the adhesive after the magnet material member is positioned.

Manufacturing method for rotor for rotary electric machine

In an embedded magnet rotor for a rotary electric machine, permanent magnets are respectively accommodated in magnet housing apertures that pass axially through a rotor core that is held by a shaft, an adhesive is injected into and cured in gaps between the permanent magnets and the rotor core in the magnet housing apertures, and fixes the permanent magnets to the rotor core, a first end plate is held by the shaft so as to contact a first axial end of the rotor core, and blocks first axial end openings of the plurality of magnet housing apertures, and a fill rate of the adhesive that is injected into the gaps is increased gradually from a first axial end toward a second axial end of the magnet housing apertures.

Embedded magnet rotor for rotary electric machine having gaps with adhesive fill rates

Growing community of inventors

Tokyo, Japan

Shinji Sano