Yamaha Corporation

Shinji Kato

Hisayoshi Ohsumi

Shoichi Kaneko

Takeshi Matsumoto

Mitsuo Ishizuka

The front surface of a wooden overlay sheet having a wood material on the front surface is subjected to a color treatment with a colorant. A resin-based primer is then applied to the colored front surface and a transparent resin layer is then formed on the resin-based primer.

Composite molded article comprising a wood layer

Production method for a composite molded article

The front surface of a wooden overlay sheet, having a wooden material on the front surface thereof, is subjected to a color treatment with a colorant comprising a primer resin; the wooden overlay sheet, which was subjected to color treatment, is positioned in a metal mold for molding, and a transparent resin layer is molded on the front surface thereof by means of injection-molding. Furthermore, a synthetic resin core material is molded on the rear surface of the wooden overlay sheet. A composite molded article is thereby produced, wherein a synthetic resin core material is molded on the rear surface of the wooden overlay material, and a transparent resin layer is molded on the front surface of the wooden overlay sheet. Thus, the present invention enables the enhancement of the outer appearance of the product and the enhancement of the adhesion of the wooden overlay sheet and the transparent resin layer.

Composite molded article comprising a heat resistant primer layer

A composite molded article is formed by forming a composite wood overlay surface material by laminating a wood veneer on a front side of a base sheet selected from one of a metal sheet and a resin sheet; laminating a back sheet selected from one of a porous material and a fibrous material on a back side of said base sheet; coating said wood veneer incorporated in said composite wood overlay surface material; placing said composite wood overlay surface material in a mold; and injecting a resin onto said back sheet incorporated in said composite wood overlay surface material. Thus, the composite molded article has an excellent appearance of coating on the surface of the article.

Injection molded synthetic resin component having a wood veneer outer

Production method for composite molded article

The present invention is related to a production method for a composite molded article. The method comprises the steps of: forming a composite wood overlay surface material by laminating a wood veneer on a front side of a base sheet selected from one of a metal sheet and a resin sheet; laminating a back sheet selected from one of a porous material and a fibrous material on a back side of said base sheet; coating said wood veneer incorporated in said composite wood overlay surface material; placing said composite wood overlay surface material in a mold; and injecting a resin onto said back sheet incorporated in said composite wood overlay surface material. Thus, the present invention provides a composite molded article having an excellent appearance of coating on the surface of the article and automation of the coating step is possible.

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Hamamatsu, Japan

Shinji Kato