Unicharm Corporation

Shinichi Ishikawa

Jun Okuda

Taishi Nakamura

Toshifumi Otsubo

Tatsuya Hashimoto

Hiroki Goda

Noritomo Kameda

Kengo Ochi

Akihisa Shiomi

Ryota Kawamori

Satoshi Mitsuno

Masashi Nakashita

Masashi Uda

Satoru Tange

Yoshihiko Matsumoto

Koichiro Mitsui

Mariko Yamashita

Kenichi Akaki

Takashi Maruyama

Tomohiro Fujiwara

Yukihisa Akano

A nonwoven fabric for an absorbent article has a plurality of first ridges and a plurality of first grooves on a first surface, each of the first ridges extending in a first direction and being provided with a first top surface including a first top section and first side surfaces, and each of the first grooves extending in the first direction; each of the first grooves of the nonwoven fabric has a plurality of second ridges and a plurality of bottom sections on the first surface, each of the second grooves being contiguous with two adjacent first ridges among the plurality of first ridges and having a second top section; the nonwoven fabric is provided with a plurality of predetermined recess units; and in each of the plurality of recess units, the fiber density of the first surface is lower than the fiber density of the first top surface.

Nonwoven fabric for absorbent article

The present invention addresses the problem of providing an absorbent article in which a bonding part for bonding a liquid-permeable layer to an absorbent core has been formed in a low-basis-weight region of the absorbent core and which has all of sufficient flexural rigidity of the bonding part, sufficient bonding strength of the bonding part, and sufficient liquid-absorbing properties. This problem is solved with an absorbent core which comprises a first region that has a given absorbent-material basis weight and second regions (regions) that have a lower absorbent-material basis weight than the first region, wherein the ratio of the basis weight of a highly absorbing polymer to the basis weight of the absorbent material in the second regions is regulated to 10/100 to 47/100, and compressed parts are formed inside the second regions.

Absorbent article

A manufacturing apparatus for a composite sheet associated with an absorbent article including: a conveying mechanism that conveys continuously the continuous body of the sheet; and a guiding member that transports the continuous body of the elastic member, and that bonds the continuous body of the elastic member with the continuous body of the sheet, wherein the guiding member includes a drive roller that, while being contact with the continuous body of the elastic member, is driven and rotated along a transporting direction of the continuous body of the elastic member, and by changing a rotation speed of the drive roller, a stretching ratio of the continuous body of the elastic member is adjusted.

Manufacturing method and manufacturing apparatus for a composite sheet associated with an absorbent article

An absorbent body in absorbent articles that causes exudates to disperse in a planar direction and a method of producing the same. The absorbent body has an absorbent core material covered with a cover sheet. The core material has a mass per unit area of 650 g/mor less and includes a first liquid absorbent layer containing hydrophilic fibers and superabsorbent polymer particles in a mixed state and a second liquid absorbent layer containing the hydrophilic fibers but none of the superabsorbent polymer particles, wherein the first liquid absorbent layer and the second liquid absorbent layer are overlap with each other and the hydrophilic fibers are in contact with each other between the first liquid absorbent layer and the second liquid absorbent layer.

Absorbent body in absorbent article and method for producing the same

An apparatus for producing a stretchable sheet includes a pair of gear rolls each having a plurality of teeth arranged on a circumference thereof. The apparatus is configured to draw a raw sheet by passing the raw sheet through a gap between the pair of gear rolls. The raw sheet contains a plurality of types of fibers, and has a plurality of recessed sections formed by pressing. The recessed sections are formed collinearly at least along the drawing direction at a predetermined formation pitch in the drawing direction. An arrangement pitch of the teeth in the drawing direction is greater than the formation pitch and smaller than twice the formation pitch.

Apparatus for producing a stretchable sheet

In a method of producing a stretchable sheet using a pair of gear rolls each having a plurality of teeth arranged on a circumference thereof, a raw sheet is drawn by passing the raw sheet through a gap between the pair of gear rolls. The raw sheet contains a plurality of types of fibers, and has a plurality of recessed sections formed by pressing. The recessed sections are formed collinearly at least along the drawing direction at a predetermined formation pitch in the drawing direction. An arrangement pitch of the teeth in the drawing direction is greater than the formation pitch and smaller than twice the formation pitch.

Method and apparatus for producing a stretchable sheet

A disposable wearing article includes, in an elastic region in a periphery of at least a waist- or leg-opening, an elastic band formed of a fibrous non-woven fabric which is elastically contractible and has a plurality of first gathers extending in a length direction so as to undulate in a width direction thereof.

Disposable wearing article with elastic bands

A method of manufacturing a sheet includes: rotating in a circumferential direction, a first roll having a protruding portion group, and a second roll opposing the first roll and having a region with the different flexibility property; and sandwiching the sheet with the protruding portion group and the outer circumferential face of the second roll. The protruding portion group has a plurality of rows of protruding portion rows with intervals therebetween in the circumferential direction. Each of the protruding portion rows includes a plurality of protruding portions aligned along a rotational axis direction of the first roll. A position of a downstream end in the circumferential direction of at least one protruding portion of the protruding portions positioned most downstream of the protruding portion group in the circumferential direction is arranged shifted from a position of a downstream end of another protruding portion configuring the protruding portion row.

Method of manufacturing sheet, method of manufacturing material of absorbent article, and apparatus to manufacture sheet

A manufacturing method of a composite sheet of an absorbent article, the method includes joining a continuous body of an elastic member in a predetermined meander pattern in respect to a continuous body of a sheet transported continuously in a transporting direction, the method includes: transporting the continuous body of the sheet by wrapping the continuous body of the sheet around an outer circumferential face of a transporting roll that rotates in a direction along the transporting direction; and joining the continuous body of the elastic member to a portion of the continuous body of the sheet wrapped around the transporting roll by feeding the continuous body of the elastic member to the continuous body of the sheet via an oscillating arm that oscillates in an intersecting direction intersecting the transporting direction with a spindle portion as a swivel fulcrum, wherein the oscillating arm includes an oscillating end side roller arranged at an oscillating end side of the oscillating arm and a spindle portion side roller arranged at a spindle portion side, wherein in the joining, the continuous body of the elastic member supplied toward the spindle portion side roller through a supply route along a rotational central axis direction of the spindle portion is put around an outer circumferential face of the spindle portion side roller and an outer circumferential face of the oscillating end side roller successively and guided to the continuous body of the sheet, and a driving force to make the oscillating arm oscillate is input at a position on the oscillating arm different from the spindle portion.

Manufacturing method and manufacturing equipment of composite sheet of absorbent article

A method of producing a composite sheet includes joining a first sheet in which stretchability in a longitudinal direction of the first sheet is developed by being subjected to a drawing process in the longitudinal direction and a second sheet having stretchability in a longitudinal direction of the second sheet that is lower than the stretchability of the first sheet. The longitudinal directions are aligned with each other. The first sheet is extended in the longitudinal direction, while transporting the first sheet in the longitudinal direction with the first sheet being in contact with an upstream roll and a downstream roll that rotate adjacent to each other. The second sheet is joined to a portion of the first sheet in an overlapped manner, the portion being in contact with the downstream roll in the extended state.

Method of producing composite sheet, method of producing absorbing article using composite sheet and apparatus that produces composite sheet

A manufacturing method of a composite sheet includes: bonding a belt member to a sheet surface of the belt-like sheet by supplying a belt-like sheet to an outer circumferential surface of a bonding roll; supplying the belt member to a part of the belt-like sheet that is brought in contact with the outer circumferential surface of the bonding roll and overlapping the belt member to the part. The guide member has a reciprocating roller and a supply roller. The method further includes wrapping the belt member subsequently around the outer circumferential surface of the supply roller and the outer circumferential surface of the reciprocating roller, and leading the belt member to the belt-like sheet; and oscillating the supply roller so that the outer circumferential surface of the supply roller faces toward the reciprocating roller in accordance with a reciprocating motion of the reciprocating roller.

Manufacturing method and manufacturing equipment of composite sheet

A rotary drum for a fiber-stacking device includes a drum body, pattern plates each having a single fiber-stacking depression, and holding mechanisms each detachably holding a corresponding pattern plate on the outer circumferential surface of the drum body. Each holding mechanism has a fixed hook and a moveable hook. The fixed hook is immovably attached to one side of the drum body and forms a first groove with the drum body. The movable hook is attached to the other side of the drum body to be moveable between a holding position and a release position, forms a second groove with the drum body at the holding position, and opens the second groove at the release position. When the movable hook is at the holding position, the two side parts of the pattern plate are accommodated inside the first and second grooves.

Rotary drum of fiber-stacking device

A method of manufacturing a composite sheet includes joining a first elastic strip member to a sheet by feeding and surface-contacting the first elastic strip member to a continuous body of the sheet; and joining a second elastic strip member to the sheet by feeding and surface-contacting the second elastic strip member to the continuous body. The first elastic strip member supplied toward a first spindle portion side roller is subsequently put around an outer circumferential face of the first spindle portion side roller and an outer circumferential face of a first oscillating end side roller. The second elastic strip member supplied toward the second spindle portion side roller of a second oscillating arm is subsequently put around an outer circumferential face of a second spindle portion side roller and an outer circumferential face of the second oscillating end side roller of the second oscillating arm.

Apparatus for manufacturing composite sheet of absorbent article

A pull-on article comprises a chassis including a first waist region, a second waist region and a crotch region between the first and second waist regions. The article is shaped into a pull-on having a waist and a pair of leg openings by weld-bonding side edges of the first and second waist regions. The waist and leg openings are respectively provided along respective edged defining the waist and leg openings with waist and leg elastic members which are respectively formed into a tape shape having a relatively width dimension. The first and second waist regions, and the leg and waist elastic members are respectively formed of a fibrous non-woven fabric including at least thermoplastic fibers wherein the leg and waist elastic members include at least elastically extendible fibers as the thermoplastic fibers.

Growing community of inventors

Kagawa, Japan

Shinichi Ishikawa