Aisin Aw Co., Ltd.

Toyota Jidosha Kabushiki Kaisha

Other

Sisin Aw Co., Ltd.

Shingo Hashimoto

Shingo Sato

Kiyotaka Koga

Hiroyuki Tanaka

Norihiko Akao

Tooru Kuroyanagi

Hirotaka Kawaura

Masaki Saito

Takanori Ota

Tsuyoshi Yamaguchi

Atsushi Watanabe

Kazuya Iwatsuki

Daichi Kurashige

Takao Taniguchi

Tetsuya Sugimoto

Shigeharu Ikeda

Takeshi Yokoyama

Shigeru Maeda

Manabu Kitamura

Hiroharu Sugiura

Yoshiyuki Kawasaki

Tokuhisa Mishina

Masumi Tomura

Yoshihisa Yamada

Takeshi Tomita

Takashi Yamada

Osamu Nakagawa

Daisuke Matsuo

Hisayuki Kobayashi

Hideki Mukaizaka

Shinichi Kikuchi

Katsuya Ito

Hisao Miyata

Kirika Yoshikawa

Mutsumi Kawamoto

Hajime Watanabe

Hideki Hisada

Susumu Kato

Hideaki Kimura

Takamasa Takeuchi

Junichi Yokota

Takahiro Kido

Masayoshi Haga

Hideaki Miyake

Shinya Shimizu

Takahiro Hashimoto

Yukihiko Nakagami

Naomi Inoue

Tsutomu Ogawa

Takato Harada

Mizuki Igarashi

Yutaka Seno

Takanori Oota

Kitamura Manabu

Fumio Shindo

Masafumi Jinno

Koji Hirabaru

Hironao Fujiwara

Hisanori Shirai

Kento Takase

Hiroki Imada

Yoshiaki Asano

A method for forming a coil, including the steps of: forming a spiral coil-segment forming member that includes a plurality of coil-segment forming portions each having a shape corresponding to a coil segment including a straight slot body that is accommodated in a slot of a stator core and a non-straight coil end that projects from the stator core in a rotational axis direction of the stator core; and dividing the spiral coil-segment forming member to form a plurality of the coil segments from the plurality of coil-segment forming portions.

Method for forming coil and method for manufacturing stator

A method for forming a coil that is formed by winding a flat rectangular conductor wire a plurality of times, the method includes forming, in the coil end portion, an offset portion bent in a stacking direction of the flat rectangular conductor wire with an offset in the stacking direction of the flat rectangular conductor wire by an amount corresponding to a width of the single flat rectangular conductor wire by moving the outer die on the one side in the divided outer die relative to the outer die on the other side in a direction along the stacking direction.

Method for forming coil and apparatus for forming coil

A stator assembly method in which coils that have slot housed portions and coil ends formed from a conductive wire are mounted to an annular stator core that has a plurality of teeth that extend from a back yoke toward an inner side in a radial direction and slots formed between two of the teeth.

Stator assembly method and stator assembly apparatus

A stator, wherein the coil unit includes a coil end portion projecting from an axial end face of the stator core; the coil end portion includes a plurality of peak portions projecting axially outward and arranged in a circumferential direction, and a plurality of lead wire portions for supplying electric power to the coils; and each of the lead wire portions includes an extension portion extending at least in an axial direction, and a bent portion that is bent at least from the axial direction to a radial direction, at least a part of the bent portion being disposed on a stator core side with respect to the peak portions in the axial direction, in a space between the peak portions that are closest to the extension portion in the radial direction and that are adjacent in the circumferential direction.

Stator

A rotating electrical machine that includes a rotor core; a stator core disposed so as to face the rotor core in a radial direction and including a plurality of teeth and a plurality of slots each located between adjacent ones of the teeth; and a concentric coil formed by concentrically winding a wire, and including a slot accommodated portion placed in the slot of the stator core and a coil end portion projecting in an axial direction from the stator core, wherein of the slot accommodated portion of the concentric coil, an axial end of the slot accommodated portion located on a side facing the rotor core is located closer to an outside in the radial direction than an axial middle part of the slot accommodated portion located on the side facing the rotor core.

Rotating electrical machine

An insulating resin coating method for coating with an insulating resin a weld of a stator having a plurality of the welds formed by welding ends of coil wires together, the method including the steps of: sandwiching and covering the weld of the coil wires by a pair of resin-molding molds; and injecting the resin into the resin-molding molds by a resin injector.

Insulating resin coating method and stator

A stator that includes a stator core having a fastening hole; and a plurality of coils arranged in slots of the stator core and each formed of a conductor wire, wherein each of the coils includes lead wires at ends of the conductor wire, and a plurality of connectors, which are portions where the lead wires of the plurality of coils are connected to each other, are arranged so as not to overlap the fastening hole in a state in which a distance between the connector adjacent to the fastening hole in a circumferential direction of the stator core when viewed in a rotation axis direction and the connector adjacent to the connector on a side opposite to the fastening hole side out of the connectors is smaller than a distance between the connectors other than the connector adjacent to the fastening hole.

In this stator core, the interval in the circumferential direction of the stator core between an outer peripheral surface of an axial end of a slot accommodated portion of a concentric coil and a tooth facing the outer peripheral surface is larger than the interval in the circumferential direction of the stator core between an inner peripheral surface of the axial end and a tooth facing the inner peripheral surface.

Stator core and method for manufacturing the same

A conductor shaping apparatus with first and second shaping dies that are movable toward and away from each other along a first direction, and that are moved toward each other to shape the at least one first bent portion and the at least one second bent portion, wherein one of the first and second shaping dies is configured to be moved away from the other along a second direction that is different from the first direction such that the conductor is not dragged when the first and second shaping dies are moved away from each other along the first direction after shaping of the first and second bent portions is completed.

Conductor shaping apparatus and method

A stator that includes a stator core including a plurality of teeth with a slot in between; a plurality of coils each formed of a conductor, each of the coils including: an accommodated portion accommodated in the corresponding slot, a coil end disposed on an outer side of an end face of the stator core, and a lead wire protruding from the accommodated portion and extending radially outward of the stator core; and a connector connected to ends of the lead wires of the coils.

Stator and bus bar connector configuration

A stator assembling method where each of the plurality of the concentrically wound coils has vertexes oriented outward in a axial direction in the planned coil end portions, and a distance in the axial direction between the vertexes of the planned coil end portions on both sides in the axial direction of each of the plurality of concentrically wound coils is gradually reduced toward the conductive wire mounted on the inner diameter side of the stator core from the conductive wire mounted on the outer diameter side of the stator core.

Stator assembling method

A stator manufacturing method that includes a lead wire bending process of inserting a plurality of concentrically wound coils into slots, each of the concentrically wound coils being formed by winding a flat conductive wire for a plurality of turns, each of the slots being formed between every two adjacent teeth extending radially inward from an annular back yoke of a stator core, and bending lead wire portions of the inserted concentrically wound coils projecting in an axial direction from an end surface of the stator core, and a second bending process of bending the lead wire portions using the connection parts as fulcrums so that the lead wire portions approach the end surface of the stator core along the circumferential direction of the stator core after the first bending process.

Stator manufacturing method and stator

A stator that includes a core formed by stacking annular steel sheets on each other and having teeth and slots provided between the teeth; and a plurality of continuous coils each continuously formed from a single conductor wire and each having a plurality of slot housed portions to be housed in the slots which are different from each other, a coil end portion on one side in an axial direction that connects the slot housed portions to each other, and a coil end portion on the other side in the axial direction that connects the slot housed portions to each other.

Stator and method of manufacturing stator

A stator that includes an annular stator core having a plurality of slots and a plurality of coils attached to the stator core, the plurality of coils each including a main body that is inserted in the plurality of slots and includes two slot housed portions and coil end portions including oblique portions extending obliquely with respect to the axial direction, a radially first side end portion formed from one of the slot housed portions, and a radially second side end portion formed from the other one of the slot housed portions.

A stator assembly method includes a step of inserting coils into slots by pressing coil end portions of the coils from the inner peripheral side toward the radially outer side of a stator core using a pressing member while suppressing fall of the coil end portions by supporting the coil end portions from the radially outer side of the stator core using a fall suppression member.

Growing community of inventors

Okazaki, Japan

Shingo Hashimoto