Sumitomo Metal Mining Company, Ltd.

Kochi University

Shin-ichi Heguri

Yoshitomo Ozaki

Satoshi Asano

Hideki Ohara

Osamu Ikeda

Tomoaki Yoneyama

Yohei Kudo

Kazuyuki Takaishi

Kazumichi Yanagisawa

Junhao Zhang

Takayuki Nakai

Keiji Kudo

Itsumi Matsuoka

Hirofumi Shouji

Hiroshi Takenouchi

Atsushi Idegami

Shinya Matsumoto

Noriyuki Nagase

Keiji Kudou

Ryo-ma Yamaguma

Yasuo Doi

Takumi Matsugi

Shota Sanjo

Provided is a method for producing high density nickel powder particularly having a median diameter of 100 to 160 &#x3bc;m by controlling a particle size of nickel powder. The method includes: performing an initial operation by charging a pressure vessel equipped with a stirrer with a nickel ammine complex solution containing nickel in the concentration of 5 to 75 g/L together with seed crystals in the amount of 5 to 200 g per liter of the solution, increasing the temperature of the solution, and performing a reduction reaction with hydrogen by blowing hydrogen gas into the pressure vessel, thereby obtaining the nickel contained in the nickel ammine complex solution as nickel powder; and thereafter, performing a specified operation A repeatedly at least once to obtain the nickel powder having the median diameter of 100 to 160 &#x3bc;m and a bulk density of 1 to 4.5 g/cm.

Method for producing high density nickel powder

A method for producing nickel powder sequentially includes: a mixing step of adding, to a nickel ammine sulfate complex solution, an insoluble solid as seed crystals and a polyacrylate or lignosulfonate as a dispersant to form a mixed slurry; and a reduction and precipitation step of charging a reaction vessel with the mixed slurry and blowing hydrogen gas into the mixed slurry in the reaction vessel to reduce nickel complex ions in the mixed slurry to form nickel precipitate on the surface of the insoluble solid, wherein the amount of the dispersant added in the mixing step is controlled to control the number of the nickel powder obtained by formation of the nickel precipitate in the reduction and precipitation step.

Method for producing nickel powder

A nickel sulfate amine complex liquid and nickel powder having a particle diameter of 0.1 &#x3bc;m to 300 &#x3bc;m are supplied to a reaction container, hydrogen gas is continuously supplied while the inside of the reaction container is maintained at 150&#xb0; C. to 250&#xb0; C., and the pressure is set to 2.5 MPa to 3.5 MPa, whereby nickel ions in the nickel sulfate amine complex liquid are reduced to nickel and deposited on the surfaces of the nickel powder supplied to the reaction container, a reacted slurry including the nickel sulfate amine complex liquid and the nickel powder is then transferred to a pressurized storage container at the same or slightly lower pressure than the internal pressure of the reaction container, and the pressure of the pressurized storage container to which the reacted slurry is transferred is then reduced, after which the reacted slurry is extracted from the pressurized storage container.

Provided a production method for reducing the content level of sulfur and carbon which are impurities in nickel powder to improve the quality of nickel powder produced by a complexing reduction method. The method of producing nickel powder having low carbon and sulfur concentrations includes: a complexing treatment of adding a complexing agent to a nickel sulfate aqueous solution to form a solution containing nickel complex ions; maintaining the solution containing nickel complex ions at a solution temperature of 150 to 250&#xb0; C. in a pressure vessel and blowing hydrogen gas into the solution containing nickel complex ions to perform hydrogen reduction to produce nickel powder; washing the nickel powder with water; and then roasting the nickel powder washed with water in a mixed gas atmosphere of nitrogen and hydrogen.

Method for producing nickel powder having low carbon concentration and low sulfur concentration

Provided is an efficient method for producing nickel powder from a solution containing a nickel ammine complex, the method including adding seed crystals to a solution containing a nickel ammine complex and subjecting the resulting mixture to hydrogen reduction under high temperatures and high pressures to produce nickel powder, which makes it possible to maintain the quality of the nickel powder produced and reduce the amount of the seed crystals used. The method for producing nickel powder is characterized by adding seed crystals and a dispersant having an anionic functional group to the solution containing a nickel ammine complex to form a mixture slurry, and subjecting the mixture slurry to pressurized hydrogen reduction treatment by blowing hydrogen into the mixture slurry in a high temperature and high pressure atmosphere to cause a reduction reaction, thereby reducing the nickel ammine complex in the mixture slurry to obtain nickel powder.

Provided is nickel powder obtained by adding seed crystals to a nickel ammine complex solution and performing hydrogen reduction reaction under high temperatures and high pressures, wherein the nickel powder does not produce dust during handling, and a container can be efficiently filled with the nickel powder. The method for producing nickel powder includes: adding seed crystals and a surfactant having a nonionic or anionic functional group to a solution containing a nickel ammine complex to forma mixed slurry; and subjecting the mixed slurry to hydrogen reduction under high temperature and high pressure conditions in a pressure vessel to obtain nickel powder from the mixed slurry.

Provided is a method for producing fine nickel powder used as suitable seed crystals for producing nickel powder from a solution containing a nickel ammine sulfate complex. The method for producing nickel powder sequentially comprises: a mixing step of adding, to a solution containing a nickel ammine sulfate complex, an insoluble solid which is insoluble in the solution to form a mixed slurry; a reduction and precipitation step of charging a reaction vessel with the mixed slurry and then blowing hydrogen gas into the mixed slurry in the reaction vessel to reduce nickel complex ions contained in the mixed slurry to form nickel precipitate on a surface of the insoluble solid; and a separation step of separating the nickel precipitate on the surface of the insoluble solid from the surface of the insoluble solid to form nickel powder.

Provided is a method for producing nickel powder from a nickel ammine sulfate complex solution, comprising treatment steps of: (1) a seed crystal production step of producing nickel powder having an average particle size of 0.1 to 5 &#x3bc;m; (2) a seed crystal addition step of adding the nickel powder obtained in the step (1) as seed crystals to form a mixed slurry; (3) a reduction step of forming a reduced slurry containing nickel powder formed by precipitation of a nickel component in the mixed slurry on the seed crystals; and (4) a growth step of performing solid-liquid separation to separate and recover the nickel powder as a solid phase component and then blowing hydrogen gas into a solution prepared by adding the nickel ammine sulfate complex solution to the recovered nickel powder to grow the nickel powder to form high purity nickel powder.

Provided is a method for producing fine nickel powder used as suitable seed crystals for producing nickel powder from a solution containing a nickel ammine sulfate complex. The method for producing nickel powder sequentially includes: a mixing step of adding, to a solution containing a nickel ammine sulfate complex, a dispersant containing a sulfonate and an insoluble solid which is insoluble in the solution to form a mixed slurry; a reduction and precipitation step of charging a reaction vessel with the mixed slurry and then blowing hydrogen gas into the mixed slurry in the reaction vessel to reduce nickel complex ions contained in the mixed slurry to form nickel precipitate on a surface of the insoluble solid; and a separation step of separating the nickel precipitate on the surface of the insoluble solid from the surface of the insoluble solid to form nickel powder.

Provided is a method of producing high-purity nickel sulfate by an impurity-element removal method for selectively removing Mg from a Ni-containing solution. The method comprises a production process of producing nickel sulfate from a Ni-containing acid solution, the acid solution being treated in order of steps (1) to (3): (1) carbonation step, adding a carbonating agent into the Ni-containing solution to make Ni contained in the Ni-containing solution into a precipitate of nickel carbonate or a mixture of nickel carbonate and nickel hydroxide, thereby forming a slurry after carbonation including the precipitate and a solution after carbonation; (2) solid-liquid separation step, separating the slurry after carbonation formed in the carbonation step into the precipitate and the solution after carbonation; and (3) neutralization step, adding a neutralizing agent into the solution after carbonation separated through the solid-liquid separation step to recover Ni contained in the solution after carbonation as a Ni-precipitate.

Method for producing high-purity nickel sulfate

Provided are a method for producing nickel seed crystals that maintains and improves the quality of nickel powder at a low cost while suppressing production cost and environmental load in the production of nickel powder, by optimizing the amount of hydrazine added when producing fine nickel powder as seed crystals using hydrazine; and a method for producing nickel powder using the nickel seed crystals. The method for producing seed crystals used for producing hydrogen-reduced nickel powder, including adding, to an acid solution containing nickel ions that is maintained at a temperature of 50 to 60&#xb0; C., hydrazine of 1 to 1.25 mol per 1 mol of a nickel component contained in the acid solution to produce the seed crystals.

Method for producing seed crystals used for producing hydrogen-reduced nickel powder

Provided are an impurity-element removing method for selectively removing magnesium from a nickel-containing solution, and a method for producing high-purity nickel sulfate using the impurity-element removing method. The production method includes a production process in the production method of producing high-purity nickel sulfate from a nickel-containing solution, and the nickel-containing solution in the production process is subjected to an impurity-element removal treatment that includes: a hydroxylation step of adding an alkali hydroxide to the nickel-containing solution in the production process to form a hydroxylated slurry; a carbonation step of adding an alkali carbonate to the hydroxylated slurry to form a carbonated slurry, and recovering nickel component from the solution; a solid-liquid separation step for the slurry thus obtained; and a neutralization step of subjecting a solution after reaction obtained by solid-liquid separation to a neutralization, and recovering an impurity element included in the nickel-containing solution in the production process.

Method for producing high-purity nickel sulfate and method for removing impurity element from solution containing nickel

Provided is a method for producing cobalt sulfate, wherein, on the occasion of separating an acidic solution containing calcium, magnesium and sodium as impurities from a cobalt chloride solution by solvent extraction, when a diluent is added to the extractant to be used to dilute the extractant by 10% to 30% by volume; in Step 1, the operational pH is maintained in the range of 4.0 to 5.0 and the liquid volume ratio of organic phase/liquid phase is maintained in the range of 5.0 to 7.0; in Step 2, the operational pH is maintained in the range of 4.0 to 4.5 and the liquid volume ratio of organic phase/liquid phase is maintained in the range of 5.0 to 10.0; and in Step 3, the pH is maintained in the range of 0.5 to 1.0.

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Niihama, Japan

Shin-ichi Heguri