Xilinx, Inc.

Shih-Cheng Hsueh

Kevin T Look

Daniel Gitlin

Jonathan Jung-Ching Ho

Xiao-Jie Yuan

A method for dealing with process specific physical effects applies dimensional modifications to an IC layout to compensate for performance variations caused by the physical effects. Because the dimensional modifications harmonize the performance of the actual IC with the performance of the IC model, time-consuming re-verification operations are not required. Current drive variations caused by shallow trench isolation (STI) stress can be compensated for by adjusting the gate dimensions of the affected transistors to increase or decrease current drive as necessary. Such physical effect compensation can be applied before, after, or even concurrently with optical proximity correction (OPC). The dimensional modifications for physical effect compensation can also be incorporated into an OPC engine.

Layout correction algorithms for removing stress and other physical effect induced process deviation

Described are mask-alignment detection structures that measure both the direction and extent of misalignment between layers of an integrated circuit using resistive elements for which resistance varies with misalignment in one dimension. Measurements in accordance with the invention are relatively insensitive to process variations, and the structures using to take these measurements can be formed along with other features on an integrated circuit using standard processes. One embodiment of the invention may be used to measure misalignment between two conductive layers. Other embodiments measure misalignment between diffusion regions and conductors and between diffusion regions and windows through which other diffusion regions are to be formed. A circuit in accordance with one embodiment includes row and column decoders for independently selecting mask-alignment detection structures to reduce the number of test terminals required to implement the detection structures.

Mask-alignment detection circuit in X and Y directions

An electrical alignment test structure enables monitoring and measuring misalignment between layers (or associated masks) of an IC. The alignment test structure comprises a target region and an alignment feature in different layers. The target region and the alignment feature may be formed in diffusion and polysilicon layers, respectively or in well and diffusion layers, respectively. In both embodiments, the alignment feature controls the size of a conductive channel in the target region. Misalignment can be checked by comparing channel resistance with a baseline (no misalignment) resistance. In another embodiment, the target region and alignment feature are formed in the diffusion and polysilicon layers, respectively, wherein the alignment feature controls the relative widths of the source and drain regions. Misalignment can be checked by comparing current flow with a baseline current. In another embodiment, the target and alignment regions are formed in the well and diffusion layers, respectively, to form a diode, wherein misalignment can be checked by comparing current flow through the alignment feature with a baseline current. Multiple test structures can be combined in an array in accordance with an embodiment of the invention. By configuring the test structures in two mirror-image sets, the array can measure the amount of misalignment between the well and diffusion layers.

Mask alignment structure for IC layers

Mask-alignment detection circuit in x and y directions

A reticle and pellicle that are modified to prevent ESD damage to the masking material between portions of the lithographic mask pattern on the reticle during an integrated circuit fabrication process. The modification involves providing conducting lines on the glass side of the reticle and on the surface of the pellicle to balance any buildup of electrostatic charges on those devices, thereby reducing or eliminating the induction of opposite charges onto adjacent mask pattern features on the reticle and preventing the melting and bridging of those mask pattern features and the defects caused by such melting or bridging. The conductive metal lines may have a smaller width than the smallest resolution value of the reduction lens used in the mask pattern transfer process, and may also be located outside of the focal plane of the reduction lens to avoid transfer of the images of the conductive lines onto the target semiconductor substrate during the mask pattern transfer process.

Reticle cover for preventing ESD damage

Described are mask-alignment detection structures that measure both the direction and extent of misalignment between layers of an integrated circuit. Each structure includes one or more MOS transistors, each of which exhibits a threshold voltage that varies with misalignment in one dimension. The test structures are configured in mirrored pairs, so that misalignment in one direction oppositely affects the threshold voltages of the paired structures. The threshold voltages of the paired structures can therefore be compared to determine the extent and direction of misalignment. Measurements in accordance with the invention are relatively insensitive to process variations, and the structures using to take these measurements can be formed along with other features on an integrated circuit using standard processes. One embodiment of the invention may be used to measure misalignment between active implants and the windows in which active regions are formed. Other embodiments measure misalignment between threshold-voltage implants and the active regions.

Methods and circuits employing threshold voltages for mask-alignment detection

Mask-alignment detection structures that measure both the direction and extent of misalignment between layers of an integrated circuit using resistive elements for which resistance varies with misalignment in one dimension. Measurements in accordance with the invention are relatively insensitive to process variations, and the structures using to take these measurements can be formed along with other features on an integrated circuit using standard processes. One embodiment of the invention may be used to measure misalignment between two conductive layers. Other embodiments measure misalignment between diffusion regions and conductors and between diffusion regions and windows through which other diffusion regions are to be formed. A circuit in accordance with one embodiment includes row and column decoders for independently selecting mask-alignment detection structures to reduce the number of test terminals required to implement the detection structures.

Methods and circuits for mask-alignment detection

Described are mask-alignment detection structures that measure both the direction and extent of misalignment between layers of an integrated circuit. Each structure includes one or more MOS transistors, each of which exhibits a threshold voltage that varies with misalignment in one dimension. The test structures are configured in mirrored pairs, so that misalignment in one direction oppositely affects the threshold voltages of the paired structures. The threshold voltages of the paired structures can therefore be compared to determine the extent and direction of misalignment. Measurements in accordance with the invention are relatively insensitive to process variations, and the structures using to take these measurements can be formed along with other features on an integrated circuit using standard processes. One embodiment of the invention may be used to measure misalignment between active implants and the windows in which active regions are formed. Other embodiments measure misalignment between threshold-voltage implants and-the active regions.

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Fremont, CA, United States of America

Shih-Cheng Hsueh