Konica Corporation

Konica-minolta Holdings, Inc.

Konica Minolta Medical and Graphic, Inc.

Shigetoshi Kawabe

Seiichi Tobisawa

Takemasa Namiki

Masahiro Umemura

Yasushi Nakano

Takeshi Nakajima

Noboru Koyama

Nobuaki Takahashi

Yoshitaka Yasufuku

Setsuko Kawahara

Natsuki Yamamoto

Tetsuo Okuno

Hironobu Iwashita

Hiroyuki Aizawa

A method of manufacturing an organic electroluminescence element having on a belt-formed flexible base material, a first electrode, at least one organic functional layer, and a second electrode, includes continuously forming at least one organic functional layer by coating the same on a first electrode which is formed continuously on the flexible base material in the conveying direction thereof, further forming a second electrode on the organic functional layer, so as to make a plurality of organic electroluminescence element structures in the conveying direction, and then cutting the electroluminescence element structures into individual organic electroluminescence elements so as to manufacture organic electroluminescence elements.

Method of manufacturing organic electroluminescence element

Disclosed are a coating method of forming a coating with a stable thickness from a coating solution with a low viscosity employing a slit-type die coater and an organic electroluminescence element prepared employing the coating method. The coating method employing a slit-type die coater comprises the steps of allowing a lip tip of the slit-type die coater to bring close to the substrate to form a coating solution bead between the lip tip and the substrate, and coating on the substrate a coating solution ejected from a slit outlet at the lip tip while relatively moving the slit-type die coater and the substrate, thereby forming at least two coating layers in the stripe shape, featured in that the lip tip has at least one groove in the coating region in the coating width direction, and a pressure at the slit outlet of the coating solution of the bead is negative or zero.

Coating method, and organic electroluminescence element

A method of producing a die coater structured with at least two bars so as to form a pocket section to extend a coating liquid in a coating width direction, a coating liquid supply port to supply a coating liquid to the pocket section, and a slit section to discharge a coating liquid from the pocket section to a material to be coated, wherein at least a part of a surface of the two bars coming in contact with a coating liquid is covered with a fluorine-based resin, the method comprises steps of: a preheating step of conducting a preheating process for a bar with a preheating temperature higher than a baking temperature in a baking process in a covering step of a fluorine-based resin; a grinding step of grinding the bar subjected to the preliminary heating process; and the covering process of covering a part of a surface of the bar with a fluorine-based resin so as to form a covered section, wherein the surface of the bar was subjected to the grinding step and comes in contact with a coating liquid.

Producing method for die coater and coating apparatus

Coating method with select parameters

A coating apparatus includes: a conveyor for conveying an object to be coated; and a coater for coating a coating liquid by jetting the coating liquid from a slit in a film shape and by causing the coating liquid to collide with the object to be coated. The coater is not in contact with the object to be coated, and a clearance of a slit exit d (m) of the coater satisfies a relation of 0<d&lE;5&times;10,(m). The clearance of the slit exit of the coater is smaller than a clearance of a slit inlet through which the coating liquid is injected, the slit has, on a side of the slit exit, slit side surfaces which face each other to be in parallel.

Jet coating apparatus

An extrusion-type coating apparatus for performing a uniform coating on a web by equalizing a flow rate distribution of a coating material along the widthwise direction of the web. The apparatus has a slit in a coating head to pass the coating material from the bottom of the slit to an opening of the same opened on a surface portion of the coating head, a feeder to feed the web on the surface portion in a direction from a front edge to a rear edge of the opening of the slit and a restricting member to restrict a gap of the slit by an insertion of the restricting member into the slit. The restricting member has a thickness pattern along its length so as to equalize the flow rate of the coating material along the length of the slit.

Coating apparatus

An extrusion coating apparatus for magnetic recording media, which have excellent electro-magnetic conversion characteristics, is capable of coating thin layers stably at high speed. The object of the invention is achieved by the use of certain predetermined shapes for edges of the coating head.

Extrusion coating apparatus

Magnetic recording medium

An extruder for coating magnetic layers onto electro-magnetic recording tape is disclosed, which is provided with two reservoirs and two outlet channels so as to permit simultaneous coating of two layers. The two outlet channels meet at an angle and merge into a single outlet channel, which extrudes the two layers between a front edge and a rear edge. The front edge has a shape of curvature, and the rear edge protrudes beyond a tangential line drawn from the end of the front edge curvature. The extruder is capable of producing double layered magnetic tape with or without a mixed zone between layers.

Coater

A coating apparatus having a first slot between its front and center edges and a second slot between its center and back edges, wherein a coating solution is extruded continuously from each of the slots onto the surface of a flexible support running continuously along the edge surfaces of the front, center, and back edges in that order. The front edge surface has a straight-line portion on at least the terminal end portion of the front edge so that the straight-line portion extends along the direction of movement of the support and is not longer than one mm, and at least one portion of the center and back edge surfaces protrudes from the extension line of the straight-line toward the support. The coating apparatus is suitable for preparing magnetic recording media.

The invention provides an apparatus for coating a solution on a tape-shaped flexible support which is moved so as to run along a top surface of coating head. The coating head is slitted so as to form a front edge surface, a back edge surface in order in the moving direction of the flexible support, and a slit therebetween so that the solution is extruded through the slit of the coating head to the flexible support. In this configuration, at least a part of the back edge surface projects beyond the tangent line at the downstream end of the front edge surface.

A magnetic recording medium having plural magnetic layers is disclosed. The uppermost magnetic layer contains an abrasive with an average particle diameter of not more than 0.3 .mu.m, and a magnetic layer other than the uppermost magnetic layer contains an abrasive with an average particle diameter of not less than 0.3 .mu.m. The medium is improved in the electromagnetic conversion characteristics and sliding noise.

Disclosed is a coating head for coating a solution on a flexible support which is moved so as to run along a coating surface of the coating head. The coating surface is slitted so as to form a front face, a back face in order in the moving direction of the flexible support, and a slit therebetween so that the coating head extrudes the solution through the slit to the flexible support. The front face has an arc surface with a curvature radius of r.sub.1 and the back face wholly forms an arc surface with a curvature radius of r.sub.2 in the following equations 3 mm &lt;r.sub.2 &lt; 20 mm and 1 mm &lt;r.sub.1 &lt;r.sub.2 /2. Further, at least a part of the back face projects beyond the tangent line at the downstream end of the front face.

Growing community of inventors

Hino, Japan

Shigetoshi Kawabe