Kabushiki Kaisha Komatsu Seisakusho

Komatsu Corporation

Shigeru Tokai

Toshiyuki Ooenoki

Toshiro Otani

Masaaki Takada

Kunio Tomioka

Tatsuo Tsuchida

In bending angle detection, a linear projected light image formed on the surface of a workpiece is photographed by a photographing device; the actual inclination angle of a specimen is stored as data in correspondence with the inclination angle and position of the specimen in an image; and the bending angle of the workpiece is obtained by accessing the data, with the inclination angle and position of the linear projected light image in an image produced by photographing. In main straight line extraction, main pixels are obtained from the distribution of the brightness of pixels aligned on specified axes and a main straight line is obtained from a plurality of main pixels. For extracting only a necessary straight line from an image including unnecessary straight lines, the photographing device is so disposed as to photograph a lower bender and a second straight line from the bottom end of the image is extracted. In setting a bending angle detecting position, a potential bending step where the bending angle detection of the workpiece might be performed is calculated from simulation data on the bending state of the workpiece in each bending step.

Bending angle detector and straight line extracting device for use

Press brake

During the process of bending a workpiece, actual load exerted on the workpiece and displacement are sampled and the bending stress to displacement relationship is obtained from the sampling data and data on the actual thickness of the workpiece. From the bending stress to displacement relationship, a material characteristic value (e.g., yield stress) which indicates the condition of the material of the workpiece is obtained. Then, a bending angle correction amount is obtained from the material characteristic value, using a data table concerning the material characteristic value to bending angle relationship. From the bending angle correction amount thus obtained, a correction depth amount is obtained. The correction depth amount is added to a preset reference depth amount to obtain a final depth amount according to which bending is performed.

Ram position setting method and ram control unit for press brake

Automatic die driving amount correction method

Bending angle detecting position setting device

It is an object to provide a bending angle detecting system for a press brake which can perform high precision bending process without employing a special die, The bending angle detecting system includes a sensor (20) provided on a back stop (8) for determining a bending position of a workpiece (7) to be subject to the bending process, and means for controlling a lower limit position of a punch (6) based on an angle signal detected by the sensor (20).

System for detecting bending angle for press brake

Press brake with crown adjustment and movable table adjustment calculate

Tool position controller of bending machine

A press brake adapted to apply bending on metal blanks in the form of a sheet or plate includes a plurality of die assemblies located on a die holder at intervals of a predetermined distance in the direction perpendicular to the logitudinal direction of a bed of the press brake. The die holder is mounted on the bed movably in the direction perpendicular to the longitudinal direction of the bed. Each of the die assemblies is provided with an upper die and a lower die which are associated with each other and movable vertically towards and away from each other. The press brake further includes a pair of front and inside stoppers located on the front side and the inner side of the press brake body, respectively, so as to be movable freely towards and away from each other and pass through a space between the upper and lower dies.

Growing community of inventors

Komatsu, Japan

Shigeru Tokai