Matsushita Electric Industrial Co., Ltd.

Shigeo Neki

Takashi Dohi

Nozomu Shinozaki

Nobuho Shibata

Kenichi Ohara

Takeshi Morofuji

Isamu Yasunobu

Tadashi Sato

Shinji Yamazaki

In a sewing machine, immediately after every thread trimming, the electric motor is reversely rotated for a predetermined angle, hence reversely rotating the sewing mechanism, so that the needle bar is brought up to its upper dead point when the electric motor is stopped after the thread trimming, and, thereby, there is no fear of spoiling the object cloth by the needle tip. The predetermined angle is controlled by processing an output signal of a speed detector.

Sewing machine

Motor controller

A motor controller for a sewing machine starts to count the number of pulse signals issued during rotation of a motor after reception of a stop signal and the detection of the needle position, and thereby sets a speed value for controlling the rotation speed of the motor so that it gradually slows based on the result of the counting of the pulse signals and so that the rotation speed of the motor goes to zero when it reaches a predetermined low value.

Motor controller for a sewing machine

In a sewing machine, a variable speed setting device generates a variable reference speed signal which is applied to a controller. A tachogenerator produces speed pulses at a frequency proportional to the speed of a motor which drives a needle armshaft. The speed pulses are counted during the interval between successive ones of low-frequency clock pulses and a first actual speed signal proportional to the speed of rotation of the motor is derived from the count. High-frequency clock pulses are counted during the interval between successive ones of the speed pulses and a second actual speed signal proportional to the speed of rotation of the motor is derived from the count. The first actual speed signal is enabled when the reference speed signal is higher than a predetermined value and the second actual speed signal enabled when the reference speed signal is lower than the predetermined value. The controller responds to the enabled signal by controlling the speed of the motor so that the enabled signal substantially equals the reference speed signal.

Variable speed control with selectively enabled counter circuits

In a control device for a sewing machine control apparatus wherein an electric motor generates a reverse torque against a torque due to a load on the sewing machine in abeyance state, to hold a sewing needle in an upper or a lower position, the reverse torque reaches a maximum value by a known feedback system at its turn to a predetermined revolution angle. The control apparatus is devised such that, when it is further turned in excess of the predetermined revolution angle, the reverse torque falls to zero, hence the driving motor remains at the position turned to the predetermined revolution angle.

Sewing machine control apparatus

In a motor control apparatus arranged to drive a motor by rectifying a.c. voltage and smoothing a rectified voltage by a capacitor, a voltage across the capacitor is detected to see if the voltage is below a reference voltage or not by a first comparator (24), and if so, an output voltage (V) is produced. This output voltage (V) is used to change another reference voltage of another comparator (21) used for detecting if current to the motor (5) or a motor drive circuit (4) is greater than the reference. When the current is larger than the reference, the comparator (21) produces a low level output causing a control circuit (23) to control the drive circuit (4) to reduce the current to motor (5).

Circuit arrangement for controlling starting current of a motor

A sewing machine comprises a multiplier for multiplying an operator-controlled variable reference speed value by a multiplying factor, a tachogenerator for generating speed-related pulses at a rate proportional to the speed of rotation of a motor pulley and an angular position detector for generating a position pulse in response to a predetermined position of an armshaft pulley which is coupled by a belt to the motor pulley. A ratio detector is provided for counting the speed-related pulses present during the interval between successive ones of the position pulse to generate a count as a representation of the diameter of the armshaft pulley and deriving a ratio value between the count and a value representative of the diameter of the motor pulley. The ratio value is applied to the multiplier as the multiplying factor to alter the reference speed value. A speed control circuit is responsive to the speed-related pulses for deriving an actual motor speed value and controls the speed of the motor in accordance with a difference between the actual motor speed value and the altered reference speed value.

Sewing machine with reference speed correction by dimensional ratio

A sewing machine controlling apparatus which starts and stops a sewing machine or controls its speed in accordance with the position of an adjusting means, e.g. - control pedal, for setting a sewing machine speed. The sewing machine speed, as controlled by the controlling apparatus is independent of the influences caused by changes in the pedal position signal P.sub.A through the vibrations of the machine or through the variations in a power-supply voltage. A smooth speed switching operation, which is free from speed variations, can be realized even at a stepped switching point of the machine speed control pedal.

Sewing machine controlling apparatus

A speed setting arrangement for a sewing machine comprises a permanent magnet mounted for unitary rotation with the foot pedal of the sewing machine, and a magnetic sensor including a plurality of magnetoresistors arranged in pairs to form a bridge circuit on a stationary plane spaced a distance from the plane of rotation of the magnet. The magnetic sensor provides an output signal which is exclusively a function of the magnetic orientation of the magnet and thus serves as a valid indication of the amount of pedal depression. An analog to digital converter is coupled to the magnetic sensor to convert its output into a digital signal for speed control purposes.

Speed setting arrangement for sewing machines

A sewing machine controlling apparatus which starts and stops a sewing machine or controls its speed in accordance with the position of an adjusting means, e.g. control pedal, for setting a sewing machine speed, as speed. The sewing machine controlled by the controlling apparatus is independent of the influences caused by changes in the pedal position signal P.sub.A through the vibrations of the machine or through the variations in a power-supply voltage. A smooth speed switching operation, which is free from speed variations, can be realized even at a stepped switching point of the machine speed control pedal.

A sewing machine comprises a pedal position detector for detecting the position of the manually operated foot pedal of the machine and generating therefrom a pedal position indicating digital signal comprising a set of a predetermined number of binary digits. The sets of binary digits are organized into a plurality of command signals each comprising a plurality of sets of binary digits corresponding to adjacent positions of the pedal for indicating a specified operating condition of the sewing machine. The sewing machine is operated in response to the command signal.

Sewing machine having a digital command circuit

The circuit arrangement comprises a speed control system responsive to a speed signal indicative of the rotational speed of an arm shaft driving the sewing needle in the same manner as in known arrangements. Although the circuit arrangement operates in the same manner as in the known arrangement when a foot pedal is other than a neutral position, once the foot pedal is released to be in the neutral position, particularly provided speed setting data is used where the speed setting data value decreases as the rotational angle of the arm shaft increases. With this arrangement the sewing machine is capable of operating at a speed higher than conventional one during needle positioning with the speed being sufficiently reduced just before the needle is stopped. Thus a time length required for the last stitch has been remarkably reduced, providing efficient sewing work without deteriorating positioning accuracy. The sewing machine speed damping curve slope may be manually selected so that a user can set a desired positioning time. Furthermore, by selecting a needle position signal, the needle may be stopped at either at an uppermost position or a lowermost position.

Circuit arrangement for controlling sewing machine speed and for

Disclosed is a sewing machine having a tachogenerator for generating pulses at a frequency proportional to the speed of the sewing machine and a position detector for detecting the position of a foot pedal. A sewing condition detector is provided for detecting the operating conditions of the sewing machine in which it is to be subsequently operated and generating therefrom a corresponding condition indicating signal and a manually adjustable binary code generator for generating a speed indicating binary code in response to the condition indicating signal. Further included is a digital memory responsive to the position indicating signal and the speed indicating binary code for generating a speed control digital signal. The pulses generated by the tachogenerator are processed in accordance with the speed control digital signal to control the amount of motive power transmitted from a motor to the sewing machine.

Sewing machine having a memory for generating a speed signal in response

A speed setting device for an industrial sewing machine comprises a lever pivotally mounted at one end thereof on a stationary wall and adapted to be pivotally moved in response to the foot pedal of the sewing machine. An arm is pivotally mounted at one end to the stationary wall and operatively engaged with the lever so that they rotate in unison about respective pivot points thereof. The pivot point of the second member is between the lever pivot point and the engagement point between the lever and arm. Thereby, the arm is rotated through an angle greater than the angle through which the lever is rotated in response to the angular displacement of the foot pedal. An angular displacement sensor detects the angular displacement of the arm to generate a speed setting signal.

Speed setting device for a sewing machine

A sewing machine comprises a pedal position detector for detecting the position of a manually operated foot pedal and generating therefrom a pedal position indicating signal. A predetermined position of the armshaft of the sewing machine is detected for generating an armshaft position signal. A soft-start speed setting circuit is provided for successively generating a soft-start speed setting signal of an increasing value as a function of time in response to the occurrence of the armshaft position signal. The soft-start speed setting signal is enabled when it is smaller in magnitude than the pedal position indicating signal and conversely the pedal position indicating signal is enabled when the latter is smaller than the soft-start speed setting signal. The enabled signal is used to control the speed of the sewing machine.

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Osaka, Japan

Shigeo Neki