Axalta Coating Systems IP Co LLC

Apple Inc.

Shi Hua Zhang

Lorenzo Fred Pelosi

Robert C Nahas

Lucy Elizabeth Browning

Duy P Le

James A Curran

Masashige Tatebe

Abhijeet Misra

Todd S Mintz

Takahiro Oshima

Thomas Johannessen

Isabel Yang

Eric W Hamann

Andrew J Meschke

James A Dean

Michael W Barnstead

Karin H Rasmussen

Richard M Bretherton

Rohit G Puranik

Sean A Backs

This application relates to an enclosure for a portable electronic device. The enclosure includes an aluminum alloy substrate and an anodized layer overlaying and formed from the aluminum alloy substrate, wherein the anodized layer has an external surface that has a concentration of zinc that is between about 3 wt % to about 7 wt %.

Zinc-based seal for anodized parts

This application relates to a composite part that can include a non-metal layer having attachment features, and a metal part that is joined with the non-metal layer. The metal part can include a plurality of interlocking structures that are disposed at an external surface of the metal part, where each of the interlocking structures can include an opening characterized as having a first width, and an undercut region, where the opening leads into the undercut region, and the undercut region is characterized as having a second width that is greater than the first width such that the undercut region captures and retains one of the attachment features of the non-metal layer.

Etching for bonding polymer material to a metal surface

The present invention is directed to a process for evaluating corrosion resistance of coated metals substrates, such as autobodies at accelerated rate. An anode and cathode coated with protective coating being tested are exposed to an electrolyte in a chamber of a corrosion resistance evaluator. These coatings are provided with predetermined and standardized defects, such as micro-holes to accelerate the corrosion of the underlying metal substrate in a predictable and repeatable manner. The coated cathode/anode pair is subject to a start-up period followed by series preset DC voltages modulated in a stepwise manner for preset durations that are interspaced with recovery periods. The impedance data collected are then used to arrive at the corrosion performance resistance of the coating applied over the cathode/anode pair. The foregoing evaluator substantially reduces the time required to test corrosion from several days (40 plus days) to few days (about two days).

Process for evaluating corrosion resistance of coating

A corrosion resistance evaluator is provided for evaluating corrosion resistance of coated metals substrates, such as autobodies, at an accelerated rate. The evaluator includes a chamber for retaining an electrolyte that is exposed to an anode and cathode coated with protective coating being tested. These anode and cathode coatings are provided with predetermined and standardized defects, such as micro-holes, to accelerate the corrosion of the underlying metal substrate in a predictable and repeatable manner. The evaluator further comprises an anode holder and a cathode holder for testing the corrosion resistance of the anode and cathode coatings. The evaluator substantially reduces the time required to test corrosion from several days (40 plus days) to few days (about two days).

Corrosion resistance evaluators

Manufacturing methods related to anodizing of metal parts are described. In particular, pre-anodizing and post-anodizing methods for forming a consistent and defect-free interface between metal and non-metal sections of a part are described. Methods involve preventing residues from various manufacturing processes from entering a gap or space at the interface between the metal and non-metal section of the part and that can disrupt subsequent anodizing and anodic film dyeing processes. In particular embodiments, methods involve forming a barrier layer or filler layer between the metal and non-metal sections. Portions of the barrier layer or filler layer can be removed prior to anodizing. The resultant part has a well-defined and uniform space between the metal and non-metal sections that is free from visual defects.

Methods for forming defect-free anodized parts

The present invention is directed to a process for evaluating corrosion resistance of coated metals substrates, such as autobodies at an accelerated rate. An anode and cathode coated with protective coating being tested are exposed to an electrolyte in a chamber of a corrosion resistance evaluator. These coatings are provided with predetermined and standardized defects, such as micro-holes to accelerate the corrosion of the underlying metal substrate in a predictable and repeatable manner. The coated cathode/anode pair is subject to a start-up period followed by series preset DC voltages modulated in triangular, truncated triangular or trapezoidal manner for preset durations that are interspaced with recovery periods. The impedance data collected are then used to arrive at the corrosion performance resistance of the coating applied over the cathode/anode pair. The foregoing evaluator substantially reduces the time required to test corrosion from several days (40 plus days) to few days (about two days).

Process of evaluating corrosion resistance

The present invention is directed to a corrosion resistance evaluator suitable for corrosion testing coated metals substrates, such as autobodies. A corrosion resistance evaluator provided with a chamber containing electrolyte to which anode and cathode coated with protective coating being tested are exposed. These coatings are provided with predetermined and standardized defects, such as micro-holes to accelerate the corrosion of the underlying metal substrate in a predictable and repeatable manner. The coated cathode/anode pair is subject to a start-up period followed by series preset DC voltages for preset durations that are interspaced with recovery periods. The impedance date collected is then used to arrive at the corrosion performance resistance of the coating applied over the cathode/anode pair. The foregoing evaluator substantially reduces the time required to test corrosion from several days (40 plus days) to few days (about two days).

Corrosion resistance evaluator

The present invention is directed to a process for corrosion resistance evaluation of coated metals substrates, such as autobodies. An anode and cathode coated with protective coating being tested are exposed to an electrolyte in a chamber of a corrosion resistance evaluator. These coatings are provided with predetermined and standardized defects, such as micro-holes to accelerate the corrosion of the underlying metal substrate in a predictable and repeatable manner. The coated cathode/anode pair is subject to a start-up period followed by series preset DC voltages for preset durations that are interspaced with recovery periods. The impedance data collected are then used to arrive at the corrosion performance resistance of the coating applied over the cathode/anode pair. The foregoing evaluator substantially reduces the time required to test corrosion from several days (40 plus days) to few days (about two days).

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Wilmington, DE, United States of America

Shi Hua Zhang