Textron Innovations Inc.

Bell Helicopter Textron Inc.

Sherman S Lin

Walter West Riley

David A Elliott

Charles J Kilmain

Ron Measom

Scott David Poster

Walter Riley

In one particular embodiment, a method for making a fiber-reinforced, composite article having an internal passageway includes providing a layup tool, fiber placing a base layup onto the layup tool, and generating a groove in the base layup. The method further includes placing a mandrel in the groove, fiber placing a top layup onto the base layup and the mandrel, curing the base layup and the top layup, and removing the mandrel from the base layup and the top layup. In another particular embodiment, the mandrel is replaced with a non-removable tube.

Method of making a composite article having an internal passageway

A composite-steel hybrid mast for a rotorcraft includes a tubular, steel portion having an internal surface defining a space therein and a composite portion disposed within the space defined by the internal surface of the steel portion and held in a fixed spatial relationship with respect to the internal surface of the steel portion.

Composite-steel hybrid mast for rotorcraft

A composite drive shaft in which the end adapters are captured in the composite material portion during the process of manufacturing of the composite drive shaft assembly is disclosed. The end adapters include lugs that protrude outward longitudinally to transmit torque, tensile, and compressive forces, and bending moments to the composite material portion and vice versa. To increase the load carrying capacity for axial force and bending moment, the end adapters may have at least one recessed circumferential groove. Before the manufacturing process, one or more bonding agents may be applied onto the interface of the end adapter to enhance the performance of engagement between the end adapters and the composite material portion. The composite material portion and end adapters are co-cured to produce a final drive shaft that requires no additional work for assembly.

Composite drive shaft with captured end adapters

Growing community of inventors

North Richland Hills, TX, United States of America

Sherman S Lin