Sabic Global Technologies B.v.

Sabic Innovative Plastics IP B.v.

Shengping Pan

Narong An

Xin Kong

Shipu Cao

Qingya Shen

Yu Ding

Jian Long Yang

Guangde Huang

Jian Yang

Andries JP Van Zyl

A molded article, comprises: an insert comprising metal, glass, and combinations comprising at least one of the foregoing; a composition injection molded in a first shot on at least a portion of the insert forming a part; and a thermoplastic material injection molded on at least a portion of the part in a second shot of a double shot process. The composition comprises: a) an aromatic polycarbonate (PC) and poly(1,4-cyclohexane dimethylene 1,4-cyclohexanedicarboxylate) (PCCD), the weight ratio of PC to PCCD being in the range of 30 to 90 PC to 70 to 10 PCCD, b) glass fiber greater than or equal to 0.75 mm in length and the quantity of glass fiber from 1 to 50 wt. % of the composition, and c) the refractive index of the polycarbonate and PCCD closely matching the refractive index of the glass fiber and being in the range of from 1.540 to 1.570.

Molded article having enhanced aesthetic effect and method and system for making the molded article

An optically diffusive plastic can comprise 40 to 94.9 mass % of a polymer resin matrix; 5 to 50 mass % of a glass filler; and 0.1 to 10 mass % of a light diffusing component; wherein the difference between refractive index of the polymer resin matrix and refractive index of the glass filler is less than or equal to 0.02; wherein a 1 millimeter (mm) thick sample of the optically diffusive plastic comprises a DLD value of greater than or equal to 1 degree (&#xb0;) as measured by goniophotometry; wherein the 1 mm thick sample comprises a total transmittance of greater than or equal to 40% for incident light having a wavelength of 360 nanometers (nm) to 750 nm in air; and wherein a 3.2 mm thick sample of the optically diffusive plastic comprises a flexural modulus, measured at 23&#xb0; C., of greater than or equal to 2,500 Megapascal (MPa).

Optically diffusive plastic having high stiffness

According to an embodiment, disclosed is a method for making a molded article. The method comprises: locating an insert comprising metal, glass, or combination comprising at least one of the foregoing, in a tooling of a double shot injection molding apparatus; and injection molding, in a first shot on at least a portion of the insert to form a part, a composition. The composition comprises: a) an aromatic polycarbonate (PC) and poly(1,4-cyclohexane dimethylene 1,4-cyclohexanedicarboxcylate) (PCCD), the weight ratio of PC to PCCD being in the range of 30 to 90 PC to 70 to 10 PCCD, b) glass fiber greater than or equal to 0.75 mm in length and the quantity of glass fiber from 1 to 50 wt. % of the composition, and c) the refractive index of the polycarbonate and PCCD closely matching the refractive index of the glass fiber and being in the range of from 1.540 to 1.570. The method further comprises injection molding a thermoplastic material on at least a portion of the part in a second shot. The thermoplastic material of the second shot adheres to at least a portion of the composition of the first shot.

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Shanghai, China

Shengping Pan