Abb Schweiz Ag

Sheng Zhong

Darren Dale Tremelling

Colin Tschida

Elio Alberto Perigo

Dariusz Bednarowski

Matthew Hetrich

Jonah Kadoko

Daniel Pierce Armstrong

Cherif Ghoul

Lukasz Malinowski

Jing Xu

Nikolaus Zant

Goran Mandic

Liming Liu

Thomas Eric Kuckhoff

Kathryn F Murphy

Harald Martini

Chenjie Lin

Lorenzo Mazza

Parag Upadhyay

Giulio Secondo

Corey Stoner

Douglas Sudhoff

Marius Rutkevic̆ius

Matt Hetrich

Jack D Tavernier, Jr

Charles Adam Fruits

Marius Rutkeviĉius

Matthew Hoffman

Colin E Tschida

A method for molding a magnetic material into a rotor stack, including providing a polymer melt including magnetic compound particles and a polymer binder, providing a rotor including a plurality of cavities, the rotor being arranged in a mold having a mold cavity surface, and providing a gap between the outer periphery of the rotor and the mold cavity surface. The method also includes filling a first volume of the polymer melt into the cavities of the rotor at a first pressure and filling a second volume of the polymer melt into the rotor at one or more second pressures, the one or more second pressures being less than the first pressure and above an ambient pressure.

Molding parameters for injection molded rotor production

A conduit seal that serves to connect conduits between different environments while providing sufficient insulation to mitigate condensation and molding issues. The conduit seal can also provide grounding continuity with an electrical conducting insert, thereby providing electrical continuity across a thermal barrier between the environments. The conduit seal includes a through-hole connector including a body, a first end, and a second end, a compliant member, and a locking member. The body has an exterior surface, and the body defines an internal cavity. The compliant member is disposed circumferentially around the exterior surface of the through-hole connector. The compliant member is connected to the locking member and is configured to seal the locking member to a barrier.

Molded conduit penetration seal

A feedback control system for use with ultrasonic welding. A weld energy set point and/or a reference power curve are used by a controller to provide a power supply voltage set point and a power supply frequency set point for the power that is to be drawn by an ultrasonic weld generator. Information regarding the actual voltage and/or frequency of the drawn electrical power, and/or the frequency and magnitude of an ultrasonic wave transmitted from the generator to an applicator tool used to weld an object can be utilized by an estimator to estimate the weld energy dissipated at the weld site and/or generate a power curve for the welding operation. Using information from the estimator, the controller can determine adjustments for variables for the current and/or future welding operations. Further, welding may not commence until a clamping force exerted on the object satisfies a clamping force set point.

Automated ultrasonic welding of cable ties

An intumescent polymer is provided for molding fire-retardant structures. Expandable graphite is mixed in a polymer matrix to form the intumescent polymer. The expandable graphite is treated with silane to improve the strength of the polymer. Other ingredients may also be included within the polymer, including an acid source, blowing agent, char forming agent, an inorganic filler and a cross-linking agent.

Reinforced intumescent polymer

A system includes a tool for installing a cable material around a set of elongate members. The tool includes a housing; a cartridge detachably connected to the housing; and a jaw detachably connected to the housing. The cartridge has a length of cable material. The jaw is configured to extend around the set of elongate members to install the length of cable around the set of elongate members. A welding horn is detachably connected to the housing. At least one processor is configured to read a programmable chip. The programmable chip stores a set of parameters for at least one of the cartridge, the jaw, or the welding horn.

Peripheral system for automated cable bundling solutions

The present disclosure relates to a motor. The motor can include a stator defining an interior space, a rotor disposed in the interior space of the stator. The rotor can include a body defining a structure and a plurality of magnets disposed in the plurality of cavities. In some embodiments, the structure defines a plurality of cavities in the body of the rotor, the plurality of cavities includes at least a first cavity and a second cavity, the first cavity is spaced radially outward from the second cavity, and a thickness of the first cavity is larger than a thickness of the second cavity. In some embodiments, at least some of the cavities of the plurality of cavities have a magnet from the plurality of magnets disposed therein.

Synchronous reluctance motor

An industrial electrical machine system includes an industrial electrical machine including a first housing and a first plug-in electrical connector disposed on the first housing; and an electronics module including a second housing; a converter disposed in the second housing and constructed to convert an input electrical power to an output electrical power; a second plug-in electrical connector electrically coupled to the converter and constructed to sealingly engage and electrically couple to the first plug-in electrical connector and electrically couple the converter to the industrial electrical machine and supply the output electrical power to the industrial electrical machine from the converter, wherein the industrial electrical machine is a motor, a generator or a motor/generator.

Industrial electrical machine system and electronics module

A push-lock coupler includes an annular metal insert with a coaxial profile complementary to a conduit; a cylindrical polymeric housing molded over the annular metal insert and having a first and second end and an inner surface; and wherein the first and second end are capable of deforming to the coaxial profile of the conduit inserted into either the first or second end, and the inner surface of the cylindrical polymeric housing has at least one groove disposed between the annular metal insert and the first end.

Fitting connections for corrosion resistant electrical conduits

A method for manufacturing a polymeric electrical machine includes manufacturing a stator including a laminated stator core and a plurality of windings including winding overhangs; applying a surface treatment to the stator core constructed to reduce defects at an interface between a polymeric material and the stator core and enhance adherence between the polymeric material and the stator core; mounting the stator onto a mandrel; inserting the stator into an electrical machine housing mold; molding an electrical machine housing including a stator band with an integral non-drive end endplate, including overmolding the stator and winding overhangs within the stator band; molding a drive end endplate, including forming polymeric ribs in the drive end endplate and overmolding a metallic structure into the endplate, the metallic structure enhancing mechanical stiffness of the endplate; installing a rotor assembly into the electrical machine housing; and installing the endplate onto the electrical machine housing.

Manufacture of a polymeric electrical machine

A method for manufacturing an electrical machine includes forming a plurality of laminations for a stator or a rotor, each lamination including a cooling aperture; stacking the laminations together, the cooling apertures being aligned to form a cooling passage; securing the stacked laminations together; and sealing the laminations together at at least one desired location by applying metal plating to the stacked and secured laminations at the at least one desired location.

Electrical apparatus and methods for forming an electrical machine and an electrical apparatus

A modular pulley assembly for a continuous belt conveyor can be assembly from a plurality of modular pulley disks that can be axially aligned and abut against each other to provide pulleys of differing lengths per demand. The modular pulley disks can be made from a non-metallic material such as a polymer and can manufactured by a suitable molding process. Making the modular pulley disks from non-metallic materials enables the disks to be formed with structural geometries such that the assembled pulley is structurally more rigid and can better distribute torsional loads and momentum from the belt to the support shaft.

Modular pulley for continuous belt conveyor system

An electrical machine comprises a polymeric housing having a stator band, the polymeric housing formed by a polymeric material and constructed to house components of the electrical machine, structurally support the electrical machine and react torque loads generated by the electrical machine; a stator overmolded into and partially encapsulated by the stator band, the stator including a laminated stator core and a plurality of stator windings; a rotor in magnetic communication with the stator; a first endplate integral with the polymeric housing; and a second endplate, the second endplate being a polymeric endplate, the second endplate including a plurality of ribs and a metallic structure, wherein the electrical machine is constructed as an industrial electrical machine.

Polymeric industrial electrical machine

An electrical machine comprises a polymeric housing formed by a polymeric material and constructed to house components of the electrical machine, structurally support the electrical machine and react torque loads generated by the electrical machine; a stator overmolded into and partially encapsulated by the polymeric housing, the stator including a laminated stator core and a plurality of stator windings, the stator windings including a winding overhang extending from the laminated stator core; a rotor in magnetic communication with the stator; and a cooling channel disposed within the polymeric material forming the housing and encapsulated by the polymeric material and positioned adjacent to the laminated stator core, wherein the cooling channel is constructed to pass a fluid for cooling the electrical machine.

Electrical machine with cooling channel

An industrial light is provided with an elongated housing or body and a power conversion module. The elongated housing has an interior space and a strip of LEDs disposed within the interior space. The LEDs may also be embedded within an elongated body. Brackets may be used to connect the light to a conduit such that the elongated housing is parallel to the conduit.

Growing community of inventors

Hillsborough, NC, United States of America

Sheng Zhong