Aluminum Company of America

Alcoa Inc.

Shen S Sheu

Louis G Hector, Jr

Louis G Hector

Neville C Whittle

Patricia Stewart

June M Epp

Julie A Wise

Norman J Panseri

Salvador A Marcilla Gomis

Antonio Armigliato

Tom J Kasun

Marco Iovane

David E Coleman

Joseph M Gorman, Sr

A material handler formed from isotropic textured aluminum sheet rolled by rolls indented with spherical media, such as steel ball bearings, producing a sheet with a low coefficient of friction relative to particulate matter like flour. The slippery sheeting may be used to make tanks, silos, conduits and guides to facilitate storage and flow of the particulate matter.

Apparatus and method for imparting selected topographies to aluminum sheet metal and application there for

A bright rolled metal strip product having a surface that contains multiple microscopic raised prows formed by partial back extrusion of strip material into smooth, bowl-shaped depressions provided in a work roll surface. The prows are formed by smearing of the strip surface that results from the relative velocities of the strip and work rolls that occurs when massive reductions are taken in the thickness of the strip by the work rolls.

Sheet product produced by massive reduction in last stand of cold

A method of making a strip product having a surface that is both bright and clean after being rolled by work rolls in a roll stand. The work rolls are polished to remove grind lines from the roll surfaces, and the roll surfaces are provided with minute, ovoid depressions having relatively shallow slopes extending in the direction of rolling, followed by steeper slopes at the opposite ends of the depressions. The depressions are created by a laser beam directed against the roll surfaces at oblique incidence to the roll surface normal during relative movement of the beam and roll surfaces. The roll surfaces are then polished to remove any roll material that is raised above the nominal surface of the rolls, the raised material being the result of melting of the roll surfaces and the deposition of roll material vaporized by the laser beam. The strip is reduced in thickness with such textured rolls without substantial micromachining of the surface of the strip such that the generation of wear debris and smudge is minimized in reducing the thickness of the strip.

Enhanced work roll surface texture for cold and hot rolling of aluminum

A method of rolling metal in a plurality of rolling stands with each of the stands having two or more rolls. The method includes first polishing the surfaces of the rolls to a mirror finish, after which the roll surfaces are textured with a plurality of minute micron size craters. The roll surface and craters are then coated with a dense, hard material before the rolls are lubricated and used to reduce the thickness of the metal in the stands. To this end, the metal is directed through the stands, the craters being capable of retaining and carrying lubricant into the bites of all of the rolls without substantial adherence of metal to the roll surfaces and without substantial generation of wear debris on the surfaces of the rolls and rolled material.

Method of providing textures on material by rolling

A method for rolling material between rotating rolls utilizing a lubricant, at least one of the rolls having an anistropic working surface that comprises a topography of smooth bearing areas spaced apart by at least one micron-size groove extending around and along the face of the roll in the general direction of rolling. The groove receives and conducts lubricant freely therealong during the rolling process, i.e., as the material to be rolled is directed through the rotating rolls, and is compressed between the rolls, the smooth-bearing areas force lubricant from the areas to the location of the groove in the roll. In this manner, the material is rolled under boundary lubrication conditions.

Brightness enhancement with textured roll

Growing community of inventors

Murrysville, PA, United States of America

Shen S Sheu