Toyota Motor Engineering & Manufacturing North America, Inc.

Shelley Bridget Szalay

Vikas Bhatia

Yi-Ru Chen Sosnowski

Lindsay Anne-Allor Babian

Itoh Daisuke

The present invention provides for a support structure and support structure attachment within a vehicle adjacent a vehicle seat. The support structure including a bolster having an external surface wherein the bolster has a cavity recessed behind the external surface wherein the cavity originates and opens to the external surface, an airbag mounted within the cavity, and an elongated bracket mounted to the bolster operable to secure the bolster and airbag assembly to the vehicle. The elongated bracket of the bolster attaches to a child restraint system existing within the vehicle while simultaneously securing the airbag within the cavity of the bolster. A trim piece having a weakened seam covers the cavity and the external surface of the bolster thereby covering the airbag.

Side bolster with air bag

A seat back assembly including a frame molded from expanded polypropylene (EPP). The expanded polypropylene frame includes a first surface and a second surface. The EPP frame is molded so as to include at least one standoff. The standoff extends outwardly from the second surface into a contact surface. The contact surface is registered to engage a vehicle body structure. Thus when the seat back experiences a frontal load, the frontal load is transformed so as to compress the standoff, and also transfers a load to the vehicle body structure. The EPP frame may also be molded so as to encapsulate an armrest bracket for attaching a pivotable armrest, or attachment wires to secure the seat back assembly to the vehicle body. The EPP frame may also be molded to include a headrest.

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Ann Arbor, MI, United States of America

Shelley Bridget Szalay