Lawrence Livermore National Security, LLC

Sheldon S Wu

Alexander M Rubenchik

Manyalibo Joseph Matthews

Saad A Khairallah

Gabe Guss

Scott C Mitchell

Mary M LeBlanc

Tien Roehling

Ilya V Golosker

The present disclosure relates to a system for forming a material layer that may make use of an optical light source for generating an optical beam, and a beam shaping subsystem configured to shape the optical beam to generate a complex beam intensity profile. The complex shaped beam may be used to selectively melt at least portions of a bed of powder particles residing on a substrate during formation of the material layer, as the optical light source is moved. A computer may be used to control the optical light source. The complex beam intensity profile enables control over the microstructure of grains formed during melting of the powder particles as the material layer is formed.

System and method for grain refinement and general control of grain morphology in laser additive manufacturing

A method and system for calorimetrically measuring the temperature-dependent absorptivity of a homogeneous material dimensioned to be thin and flat with a predetermined uniform thickness and a predetermined porosity. The system includes a material holder adapted to support and thermally isolate the material to be measured, an irradiation source adapted to uniformly irradiate the material with a beam of electromagnetic radiation, and an irradiation source controller adapted to control the irradiation source to uniformly heat the material during a heating period, followed by a cooling period when the material is not irradiated. A thermal sensor measures temperature of the material during the heating and cooling periods, and a computing system first calculates temperature-dependent convective and radiative thermal losses of the material based on the measured temperature of the material during the cooling period when beam intensity is zero, followed by calculation of the temperature-dependent absorptivity of the material based on the temperature-dependent convective and radiative thermal losses determined from the cooling period.

System and method for the direct calorimetric measurement of laser absorptivity of materials

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Pleasanton, CA, United States of America

Sheldon S Wu