Other

Hexcelpack, LLC

Sheldon H Parker

David Paul Goodrich

Patrick Yananton

The present invention discloses a method of producing at least a pair of interlocking adjacent layers of a paper packaging product, the pair of interlocking adjacent layers being formed of a sheet of slit paper having a slit pattern, the slit pattern upon expansion, forming cells that include land regions that are inclined with respect to a plane of an unexpanded sheet. The method comprises slitting the sheet of slit paper with beveled blades that have a first wedge angle on one side of the blades and a second wedge angle on the other side of the blades, wherein the first wedge angle is wider than the second wedge angle to produce slits that upon expansion, produce the lands regions that have angles of inclination in a range for 50 to 85 degrees.

Tooling method for expanded slit sheet material

In the preferred embodiments, a paper cushioning product is provided that includes: a sheet of slit paper having a slit pattern, the slit pattern upon expansion forming cells that include land regions that are inclined with respect to a plane of an unexpanded sheet; the sheet of slit paper being configured such that expanding the sheet of slit paper with said slits produces land regions that have angles of inclination from the plane of the unexpanded sheet, with said land regions alternating on a row by row basis in forward and backward directions such that the slit pattern upon expansion includes an alternating cell opening pattern wherein each row opens in an opposite direction from an adjacent row. In preferred embodiments, the product further includes at least one of a) said sheet of slit paper is extensible paper that is extensible in a machine direction in a range of at least 3% and/or b) said sheet of slit paper includes slits configured such that upon expansion the slit sheet paper expands into an alternating row expansion pattern.

Expanded slit sheet cushioning products with novel alternating expansion patterns

The combination of a disposable self supporting structure, sorbent pad laminate and litter for the collection of animal urine. The self supporting structure has a base and wall. The sorbent pad laminate includes a moisture impermeable bottom sheet layer in contact with the base and walls, an intermediate sorbent layer of material having a high absorbency capacity for urine, a top claw resistant screen and litter granules. The screen is a urine permeable, flexible member of material which is substantially inert to urine. The screen is formed of strands which are bonded at their intersections and have sufficient tear strength to withstand the clawing action of a cat. The screen must also have sufficiently small hole size to protect the sorbent layer and sheet layer of moisture impermeable material from being torn by animal claws. The bottom sheet layer and top screen are bonded to each other along at least a substantial portion of the screen's periphery. The self supporting structures are manufactured from disposable materials and can be used with the aforenoted sorbent pad laminate or a modified sorbent pad. The modified sorbent pad includes the bottom sorbent layer and screen which have been affixed to the self supporting structure. The self supporting structure in this embodiment must be coated with or manufactured from a moisture impermeable material.

Growing community of inventors

Lecanto, FL, United States of America

Sheldon H Parker