Sunpower Corporation

Shashwat Kumaria

Thomas Phu

Briccio deLeon

Briccio De Leon

A solar cell interconnect processing assembly includes a stack of interconnects, a positioning head, and a control system. The positioning head picks up an interconnect from the stack of interconnects at a first location, moves the interconnect from the first location to a second location, heats the interconnect while moving the interconnect from the first location to the second location, and places the interconnect over two adjacent solar cells at the second location. The control system controls a temperature at which the interconnect is heated and controls movement of the positioning head.

Interconnect processing assembly for connecting solar cells

A method comprises positioning a pair of photovoltaic wafers in a side-by-side arrangement. An interconnect is placed on the pair of wafers such that the interconnect overlaps both wafers of the pair, solder material being provided between the interconnect and the respective wafers. A solder head is then located adjacent the interconnect, and the coil is energized to effect inductive heating of the solder material. The solder head comprises an induction coil shaped to define an eye, and a magnetic field concentrator located at least partially in the eye of the coil. The magnetic field concentrator defines a passage extending axially through the eye of the coil, and may be of a material with a high magnetic permeability.

Induction soldering of photovoltaic system components

A method of connecting two solar cells is disclosed. In one embodiment, the method comprises gripping an interconnect with a head of positioning device, heating the interconnect with the head of the positioning device to between two predetermined temperatures, where one is higher than the other, positioning the interconnect so as to overlay two adjacent solar cells, coupling the interconnect to each of the two adjacent solar cells, and releasing the interconnect from the head.

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Sunnyvale, CA, United States of America

Shashwat Kumaria