International Playtex, Inc.

Playtex Apparel, Inc.

Shantilal G Patel

Anthony J Tedeschi

William D Bell

Eugene A Smith

Donald J LaTorre

A cushion strap assembly and method of making same is provided which cushion strap assembly is adapted to be used in a brassiere shoulder strap. The assembly includes a top fabric layer, a first adhesive web layer positioned on one side of the top fabric layer, and a base layer positioned on the first adhesive layer on the side opposite that of the top fabric layer. The assembly also includes a cushion filler that is a first cushion layer, a third adhesive web layer positioned on a side of the first cushion layer, a second cushion layer positioned on the third adhesive layer on the side opposite that of the first cushion layer. A second adhesive web layer can be part of the cushion filler or separate. In either event, it is positioned on the first cushion layer on the side opposite the third adhesive web layer. The assembly further includes a fourth adhesive web layer positioned on the second cushion layer on the side opposite that of the third adhesive web layer, and a bottom fabric layer positioned on the fourth adhesive web layer on the side opposite that of the second cushion layer.

Cushion strap assembly and method of making same

A moldable, fabric is provided which is adapted to be used in conjunction as a molded, brassiere cup. The fabric is warp knitted on a two bar warp knitting machine and includes front and back guide bar yarns which are knitted in opposite directions relative to each other in at least a two course knitting operation. At least one of the yarns is a monofilament yarn. The front guide bar yarn is a multifilament yarn and the back guide bar yarn is a monofilament yarn with the back guide bar yarn having a knit stitch configuration of 2/0-1/3 and the front guide bar yarn having a knit stitch configuration of 3/4-1/0.

Moldable warp knitted fabric

A method of preparing a spun yarn for use in a fine gauge wrap knitting machine having the following steps: (a) spinning polyester stable fibers having a denier of less than 2 and having a staple length in a range of about 1.5 to about 2.0 inches, (b) twisting the yarn in a range of 24 to 36 twists per inch, (c) waxing and steaming the yarn, and (d) warping the yarn in an environment having a humidity in a range of 65% to 70% and having a temperature in a range of 70.degree. to 72.degree. Fahrenheit.

Methods for preparing warp knitted fabrics

A moldable fabric of improved hand warp knitted on a 28 gauge tricot warp knitting machine using spun polyester stable yarn.

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Clifton, NJ, United States of America

Shantilal G Patel