Weatherford/lamb, Inc.

Homco International Inc.

Weatherford U.s., Inc.

Shane P Hart

Mark W Schnitker

Thurman B Carter

Steve R Delgado

David Michael Haugen

Guy LaMont McClung, Iii

Carl D Reynolds

Thomas Floyd Bailey

David J Brunnert

Richard J Segura

Christopher P Hutchinson

Ken W Winterrowd

Andre N Broussard

Guy LaMonte McClung, Iii

Michael W Henson

Geoff O Rouse

Robert W Taylor

The present invention generally relates to a cutting insert for use with wellbore milling tools. The cutting insert forms an angle between a milling surface of the insert and a surface of the tool that the insert is attached to in order to provide the proper cutting incline, and substantially perpendicular sides of the insert relative to the milling surface of the insert provide continuous support for the milling surface. In addition, the inserts can comprise spacers and legs that evenly distribute bonds formed between inserts and bonds formed between the inserts and the surface of the tool, respectively. Selecting the dimensions of the spacers and legs alters the strength of the bonds.

Milling tool insert and method of use

The apparatus is a whipstock assembly for use in a wellbore to form a lateral wellbore therefrom. In one aspect, a whipstock is attached to a cutting tool by a shearable connection whereby the whipstock and cutting tool assembly may be run into the wellbore simultaneously. The shearable connection is designed to fail in compression while being able to withstand forces in tension brought about by the whipstock, accessories and extensions required to properly place the whipstock above a preset packer in the wellbore. The shearable connection means consists of two sets of shearable members, one set provides equal shear resistance in tension and in compression, another set provides shear resistance in tension, but not in compression. The resulting connection is stronger in tension than in compression and failure of the connection due to the weight of the whipstock assembly is less likely.

Whipstock assembly

The present invention generally provides an apparatus and method for forming a pilot hole in a formation. In one aspect of the present invention, the apparatus may comprise a starter mill connected to a bearing mill by a body joint. The apparatus may further comprise a lead bearing connected to a starter mill by a lead joint. Preferably, an outer diameter of the bearing mill is about the same as an inner diameter of a wellbore. As the lead bearing travels along the concave, the apparatus will bend between the bearing mill and the lead bearing. The bend urges the starter mill into contact with the wellbore wall. In another aspect of the present invention, a method for forming a pilot hole in a wellbore includes running a tool into the wellbore, the tool comprising a starter mill disposed between a first bearing and a second bearing. While running the tool along a concave of a whipstock, the tool bends between the first and second bearing and urges the starter mill to form the pilot hole.

Apparatus and method for forming a pilot hole in a formation

The present invention discloses a whipstock assembly for use in a wellbore to form a lateral wellbore therefrom. In one aspect, a whipstock is attached to a cutting tool by a shearable connection whereby the whipstock and cutting tool assembly may be run into the wellbore simultaneously. Upon compressive force from above, the shearable connection fails and the cutting action can begin. The shearable connection is designed to fail in compression but to withstand forces in tension brought about by the whipstock, accessories and extensions required to properly place the whipstock above a preset packer in the wellbore. In one aspect, the shearable connection provides a first set of shearable members with equal shear resistance in tension and in compression. Another set of shearable members provides shear resistance against tensile forces but do not provide shear resistance against compressive forces. The resulting connection is stronger in tension than In compression and failure of the connection due to the weight of the whipstock assembly is less likely. In another aspect of the invention, a retractable finger provides additional shear strength in tension. The retractable finger is spring-loaded and is housed in a slot formed in a lug portion of the whipstock. When the shearable connection is in tension, the finger interferes with a surface formed in the cutter, adding additional shear strength to the connection. When the shearable connection is in compression, the finger folds into the slot, providing no additional resistance against the compressive force.

A wellbore mill has been invented that, in certain aspects, has a body having a top and a bottom and, optionally, a fluid flow channel extending therethrough from top to bottom with, optionally, one or more fluid jetting ports in fluid communication with the fluid flow channel, milling apparatus on the body including a plurality of milling inserts, each insert mechanically secured in a corresponding recess in the body, said mechanical securement sufficient for effective milling in a wellbore. A wellbore milling method for milling an opening in a selected tubular of a tubular string in a wellbore has been invented that includes installing and using such a mill.

Mills for wellbore operations

A system has been invented for cutting wellbore casing and retrieving casing and a wellbore device connected thereto, the system, in one aspect, including engaging apparatus for releasably holding the wellbore device, casing cutting apparatus interconnected with and below the engaging apparatus for cutting casing in a wellbore, the wellbore device connected to the casing, and locking apparatus for selectively and releasably locking the engaging apparatus holding the wellbore device. In one aspect the engaging apparatus has one or more movable latching arms for releasably holding a wellbore device, e.g. but not limited to a wellhead and the arms are mounted below a top bonnet that holes therethrough so that the flushing of debris and/or cutting from the tops of the arms is facilitated. In one aspect, a drain sub is used to reduce flow to the casing cutter so that the circulation of debris and/or cuttings is inhibited.

Casing cutting and retrieving system

An array of cutting inserts has been invented having a plurality of adjacent inserts, each insert comprising a body having a top surface, a bottom, and a base, and a plurality of spaced-apart chipbreaking indentations in the top surface of the body, and a strengthening ridge between adjacent indentations of the plurality of spaced-apart chipbreaking indentations, and a peripheral strengthening ridge around an outer edge of the top surface of the body surrounding the plurality of spaced-apart chipbreaking indentations.

Wellbore milling inserts and mills

New systems and methods have been invented for explosively forming openings, ledges, windows, holes, and lateral bores through tubulars such as casing, which openings may, in cerain aspects, extend beyond the casing into a formation through which a wellbore extends. In certain aspects openings (e.g. ledges, initial, or completed windows) in wellbore tubulars (e.g. tubing or casing) are made using metal oxidizing systems, water jet systems, or mills with abrasive and/or erosive streams flowing therethrough and/or therefrom.

Tubular window formation

A wellbore sidetracking method has been invented which includes, in certain embodiments, milling out a casing section from a cased, cemented wellbore; placing a deflection device, e.g. a whipstock, so that, upon pivoting of the upper concave portion of the whipstock at least a top portion thereof extends up into and abuts casing above the milled out section and, in certain aspects, a portion of the whipstock also extends down into and abuts casing below the milled out section; introducing a mill into the wellbore to mill out a part of the casing above the milled out section which would interfere with the introduction of a drill bit; removing the mill; introducing a drilling system into the wellbore to be deflected into the milled out area; and drilling a new sidetracked bore with the drilling system from the milled out area. In one aspect a mill is provided which mills out the part of the casing above the milled out area without contacting the formation or with only minimal contact thereof.

Wellbore sidetracking methods

An apparatus is established which facilitates the cutting and removal of well casing on a single trip into the wellbore. The apparatus is run into the wellbore on the tubing string and provides a rotatable sleeve including grapples adapted to engage the casing, and to facilitate removal of the casing. The apparatus also includes cutting assemblies coupled to the mandrel, which may be rotated so as to cut the casing, thereby facilitating removal of the casing through use of the grapples.

Method and apparatus to cut and remove casing

This miling tool for underground work consists of a tool body which has a plurality of cutter blades. Each cutter blade has a negative axial rake and an essentially constant negative radial rake. In addition, each cutter arm has a close packing of cylindrical cutting grade tungsten carbide inserts set at a lead angle of about 0 to 10 degrees. The inserts are also preferably vertically offset on adjacent cutting blades.

Growing community of inventors

Houston, TX, United States of America

Shane P Hart