Owens Corning Intellectual Capital, LLC

Shane M Polen

Jianhui Wu

Mitchell Steindler

Benjamin J Kowalski

A composite nonwoven mat and a method of making a composite nonwoven mat are provided. The composite nonwoven mat includes a nonwoven base layer having a first surface and a second surface, and a coating layer formed on, penetrating into, and adhered to the first surface of the nonwoven base layer. The coating layer includes a polymer material and a carrier composition. The composite nonwoven mat has an average Gurley porosity of at least 500 seconds.

Composite nonwoven mat with coating layer

A dual-reinforced construction board is disclosed comprising a core having an upper surface and an opposing lower surface, a first reinforced fibrous facer adhered to the upper surface of the core and a second fibrous facer adhered to the lower surface of the core. Each of the first and second fibrous facer comprise a non-woven mat coated on a first surface with a coating composition. The first fibrous facer and optionally the second fibrous facer further include a reinforcement layer adhered to at least a portion of the first surface of the non-woven mat. The dual-reinforced construction board has a fastener pull-through strength of at least 400 lbf.

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Columbus, OH, United States of America

Shane M Polen