Sikorsky Aircraft Corporation

Shane Lewis

Bryan Kenneth Baskin

Bruce D Hansen

Wei Hu

A hybrid gear includes a first portion having a plurality of first engagement features formed from a first material and having a first stiffness and a second portion having a plurality of second engagement features in intermeshing arrangement with the plurality of first engagement features. The plurality of second engagement features is formed from a second material distinct from the first material and having a second stiffness. The first stiffness of the plurality of first engagement features is within 20% of the second stiffness of the plurality of second engagement features.

Hybrid gear construction

A solid lubricant-carrying gear which is lubricated by a liquid lubricant communicated to the gear by a primary lubrication system includes a gear body and a solid lubricant body. The gear body is arranged along a rotation axis and has a first surface, an axially opposite second surface, and an outward radial face extending about the rotation axis having gear teeth and lubricant directing features. The solid lubricant body is coupled to the gear body and includes a lubricant which melts at a melting temperature above that of the liquid lubricant to provide secondary lubrication to the gear via the lubricant directing features. Gearboxes, aircraft having transmissions employing solid lubricant-carrying gears, and methods of lubricating gears are also described.

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Honey Brook, PA, United States of America

Shane Lewis