Dana Automotive Systems Group, LLC

Shaleena Daisy

Martin Mockenhaupt

Jason M Tyrus

A sealing system for an engine comprising a single layer of sheet material, the sheet having an upper surface adapted to sealably contact a first engine component and a lower surface adapted to sealably contact a second engine component, and bead portions profiled on the gasket, where the gasket profile is optimized with varying heights and widths so as to create portions of varying stiffness adjacent to one another. The bead portions are profiled so as to be concentric with a combustion or cylinder chamber of the engine, and the bead portions include a portion of high stiffness adjacent to a portion of high recovery, the portion of high stiffness having a sharper angle protruding away from the plane comprising the single layer gasket than for the adjacent portion of high recovery. The optimized profile allows use of single layer gaskets to replace multiple layer gaskets.

Sealing gasket with optimized profile

A multi-layer head gasket having at least two active layers and a shim layer sandwiched there between. The gasket and shim layer include cylinder openings aligned with the cylinders disposed within an engine block. The shim layer incorporates a plated portion for adding topography to an otherwise flat shim layer, the areas of plating determined based on FEA and/or pressure film load testing, for improving fatigue resistance, sealing pressure, and/or loading characteristics of the gasket.

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Naperville, IL, United States of America

Shaleena Daisy