Lg Chem, Ltd

Lg Chemical Co., Ltd.

Seungjae You

Junill Yoon

John E Namgoong

Jisang Yu

Heekook Yang

Jongmoon Yoon

Min Su Kim

Jong-yul Ro

Sung-Woo Kim

Juyoung Kim

Juhyun Kang

A middle- or large-sized battery module includes two or more unit modules each having one or more plate-shaped battery cells, as unit cells, surrounded by a high-strength sheathing member made of synthetic resin or metal, and separable upper and lower frame members coupled with each other in an assembly-type coupling structure such that the unit modules are vertically mounted in the upper and lower frame members. A sensing unit capable of minimizing the weight and size of battery cells is easily mounted while effectively reinforcing the low mechanical strength of the battery cells and sensing the operation state of the battery cells to a middle- or large-sized battery module. The battery module is manufactured by a simple assembly process without using a plurality of members for mechanical coupling and electrical connection.

Middle or large-sized battery module

A battery module has a plurality of batteries, each having an electrode assembly mounted in a battery case including a metal layer and a resin layer, as unit cells, are stacked one on another in the thickness direction, wherein the battery module is constructed such that electrode leads of each unit cell are bent and placed on an upper-end sealing part of each unit cell, through-holes for mechanical coupling and electrical connection are formed in the electrode leads and the sealing part such that the through-holes of the electrode leads communicate with the corresponding through-holes of the sealing part, respectively, and conductive coupling members are inserted through the through-holes of the unit cells. The battery module accomplished a maximum reduction in volume, increasing sealability of the sealing part, and easily accomplishing the electrical connection and the mechanical coupling between components.

Battery module of novel structure

Disclosed herein is a pouch-type battery including a cathode and an anode protruding from opposite sides of a battery case in opposite directions, wherein the pouch-type battery is constructed in a structure in which two receiving parts are formed at a one-unit sheet-type battery case in a symmetrical fashion such that an electrode assembly is received in the receiving parts, the battery case is bent between the two receiving parts (along a bending line) such that one of the receiving parts overlaps with the other receiving part while the electrode assembly is received in the other receiving part, the bent battery case being scaled, the two receiving parts are continuously formed while the two receiving parts are in contact with the bending line, and the battery case is provided at the edge thereof where the bending line runs with bent depression parts having a depth equivalent to that of the receiving parts. The pouch-type battery is manufactured with a capacity equivalent to twice that of a conventional battery through a simple assembly process, and is constructed in a structure in which the battery case is prevented from breakage during the assembly process.

Pouch-type battery

Disclosed herein is a battery cell constructed in a structure in which an electrode assembly is mounted in a battery case made of a laminate sheet including a metal layer and a resin layer, and the battery case is thermally welded along the edge of a receiving part thereof to form a sealing part, wherein a weak part is formed at a portion of the sealing part ('an electrode lea correspondence portion') corresponding to one of electrode leads (a, b) connected to the electrode assembly, e.g., the electrode lead (a) having relatively low flexibility, the weak part being physically deformed, such that internal gas is discharged outside through the weak part, when predetermined pressure is applied to the weak part, and the weak part is not formed at an electrode lead correspondence portion of the other electrode lead (b).

Safety battery cell with safety exhaust part corresponding to the electrode lead

Disclosed herein is a secondary battery for medium-sized or large-sized battery modules. The secondary battery is assembled while an electrically connecting member used at the time of manufacturing a battery module is previously welded to at least one of electrode terminals of the secondary battery.

Secondary battery for medium and large size battery module

Disclosed herein is a frame member for fabrication of a battery module including two battery cells, each of which has electrode terminals formed at upper and lower ends thereof, as unit cells. The frame member includes a lower-end frame having a groove, into which lower electrode terminals of the unit cells are inserted while the lower electrode terminals of the unit cells are coupled with each other, the lower-end frame being constructed such that lower-end sealing parts of the unit cells are mounted to the lower-end frame, an upper-end frame constructed such that upper-end sealing parts of the unit cells are mounted to the upper-end frame, and external input and output terminals, which are connected to upper electrode terminals of the unit cells, protrude from the outer surface of the upper-end frame, and a side frame connected between the lower-end frame and the upper-end frame, the side frame being constructed such that one-side sealing parts of the unit cells are mounted to the side frame. The frame member according to the present invention is effective in that a battery module is fabricated while the battery module has high mechanical strength, and the size and the weight of the battery module are minimized. Furthermore, it is possible to easily mount the detecting means that detects the operation of the battery cells. Consequently, the battery module is easily fabricated, and the occurrence of short circuits is effectively prevented during the assembly or the operation of the battery module.

Frame member for fabrication of battery module

Disclosed herein is a battery module including two battery cells, each of which has electrode terminals formed at upper and lower ends thereof. The battery module further includes a frame member, to which upper-end sealing parts, lower-end sealing parts, and one-side sealing parts of the battery cells are mounted, a metal sheathing member for covering the outer surfaces of the battery cells while the battery cells are mounted to the frame member, and caps (an upper-end cap and a lower-end cap) mounted to the upper and lower ends of the battery cells, respectively, which are covered by the metal sheathing member. According to the present invention, it is possible to minimize the weight and the size of the battery module while increasing the strength of the battery cells. Also, it is possible to easily mount the detecting means that detects the operation of the battery cells, and it is possible to effectively prevent the occurrence of short circuits during the assembly or the operation of the battery module. Furthermore, it is possible to easily perform the electric connection between the battery modules when manufacturing the medium- or large-sized battery module using the respective battery modules as unit bodies.

Battery module

Disclosed herein is a secondary battery comprising electrode leads mounted in a sealed fashion in a battery case while the electrode leads partially protrude from the battery case and resin films disposed between the battery case and the electrode leads wherein the electrode leads are provided at predetermined areas of the surfaces thereof, to which the resin films are applied, with irregular parts, by which the adhesive strength between the electrode leads and the resin films is increased. The adhesive strength between the electrode leads and the resin films is large, and the movement path of moisture or electrolyte, through which the moisture contained in the air or the electrolyte contained in the secondary battery may move, is extended. Consequently, the present invention has the effect of minimizing the reduction in service life of the secondary battery due to introduction of the moisture into the secondary battery and leakage of the electrolyte from the secondary battery. The secondary battery is very useful as a unit cell for medium- or large-sized battery systems, such as hybrid electric vehicles.

Growing community of inventors

Daejeon, South Korea

Seungjae You