Saudi Arabian Oil Company

Sergio Fernandez

Michele Louisa Ostraat

Brian S Hanna

Ke Zhang

Timothy J Kucharski

Maxim Bukhovko

A method of converting a liquid hydrocarbon stream to lower boiling point hydrocarbons may include converting the liquid hydrocarbon stream to an aerosolized hydrocarbon particle stream, and subjecting the aerosolized hydrocarbon particle stream to reaction conditions. Reaction conditions may include a temperature from 25° C. to 1,000° C. and a pressure from 1 bar to 15 bar. The method may further include forming the lower boiling point hydrocarbons in the aerosolized hydrocarbon particle stream and separating the lower boiling point hydrocarbons from the aerosolized hydrocarbon particle stream. The lower boiling point hydrocarbons may comprise at least C—Colefins.

Conversion of an aerosolized hydrocarbon stream to lower boiling point hydrocarbons

A method of converting a liquid hydrocarbon stream to lower boiling point hydrocarbons includes converting the liquid hydrocarbon stream to an aerosolized hydrocarbon particle stream, introducing a charge to the aerosolized hydrocarbon particle stream to produce a charged aerosolized hydrocarbon particle stream including positively charged aerosolized hydrocarbon particles or negatively charged aerosolized hydrocarbon particles, contacting the aerosolized hydrocarbon particle stream with an aerosolized reaction catalyst, subjecting the aerosolized hydrocarbon particle stream to reaction conditions, thereby forming the lower boiling point hydrocarbons, and separating the lower boiling point hydrocarbons from the charged aerosolized hydrocarbon particle stream. The reaction conditions include a temperature of from 25&#xb0; C. to 1,000&#xb0; C. and a pressure of from 0 bar to 15 bar. The lower boiling point hydrocarbons includes at least C-Colefins.

Conversion of an aerosolized and charged hydrocarbon stream to lower boiling point hydrocarbons

A method of converting a liquid hydrocarbon stream to lower boiling point hydrocarbons may include converting the liquid hydrocarbon stream to an aerosolized hydrocarbon particle stream, and subjecting the aerosolized hydrocarbon particle stream to reaction conditions. Reaction conditions may include a temperature from 25&#xb0; C. to 1,000&#xb0; C. and a pressure from 1 bar to 15 bar. The method may further include forming the lower boiling point hydrocarbons in the aerosolized hydrocarbon particle stream and separating the lower boiling point hydrocarbons from the aerosolized hydrocarbon particle stream. The lower boiling point hydrocarbons may comprise at least C-Colefins.

Conversion of an aerosolized hydrocarbon stream to lower boiling point hydrocarbons utilizing a fibrous filter

A multi-functional composite catalyst includes a catalyst support material, a preformed catalyst material at least partially secured in the catalyst support, and at least one catalytically active compound supported by the catalyst support, the preformed catalyst material, or both. The catalyst support material may include fumed silica, alumina, fumed alumina, fumed titania, or combinations of these. A catalytic activity of the catalytically active compound may be different than a catalytic activity of the preformed catalyst material. The composite catalyst may be catalyst for producing propene from 2-butene and may include a zeolite as the preformed catalyst material and a metal oxide, such as tungsten oxide, as the catalytically active material. A method of making the composite catalyst may include aerosolizing a catalyst precursor mixture that includes a preformed catalyst material, catalyst support precursor, and catalytically active compound precursor, and drying the aerosolized catalyst precursor mixture.

Multi-functional composite catalyst materials and methods of synthesizing the catalyst materials

Methods for producing mesoporous beta zeolites from parent beta zeolites having a Si/Al molar ratio of at least 10 comprise selecting a target average mesoporous size between 2 nm and 8 nm for the parent beta zeolites, selecting a pore directing agent (PDA) based on the target average mesopore size, where a non-ionic surfactant, a small cationic surfactant has a molecular weight of greater than 100 grams/mole, or both may be selected as the PDA when the target average mesopore size is at least 5 nm, and a large cationic surfactant having a molecular weight of less than 100 grams/mole may be selected as the PDA when the target average mesopore size is less than 5 nm. The method further comprises adding the selected PDA to an alkaline solution to form a PDA-base mixture, and adding the parent beta zeolites to the PDA-base mixture to produce the mesoporous beta zeolites.

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Somerville, MA, United States of America

Sergio Fernandez