Gte Laboratories Incorporated

Norton Company

Saint-Gobain Abrasives, Inc.

Saint-Gobain Abrasives Technology Company

Gte Products Corporation

Gte Sylvania Incorporated

Gte Valenite Corporation

Saint-Gobain Abrasifs

Valenite, Inc.

Saint-Cobain Abrasives Technology Company

Sergej-Tomislav V Buljan

Vinod K Sarin

Srinivasan Ramanath

Charles D'Angelo

Richard M Andrews

Joseph G Baldoni, Ii

William H Williston

Marcus R Skeem

Bradley J Miller

Thomas W Eagar

Ren-Kae Shiue

Earl G Geary, Jr

Jeffrey T Neil

J Gary Baldoni, Ii

Shih Yee Kuo

Helmut Lingertat

Steven F Wayne

Taewook Hwang

Eric M Schulz

Thomas Puthanangady

Robert A Penty

Jean Kramp

Jeri Ann S Ikeda

Marvin L Huckabee

J Gary Baldoni

Robert F Corcoran

Charles Dinh-Ngoc

Jason R Wilson

Eric R Schulz

Carl W Fritsch, Jr

Robert L Owen

Donald Brodeur

A dressing blade for finishing and reconditioning new and used abrasive grinding and cutting tools has a slab-shaped shank with an extension protruding longitudinally from the shank. Superabrasive grains are disposed on the surface of the extension and held in place by a brazed metal composition. This composition is formed by brazing a powdered mixture of brazing metal components and active metal components. Specific extension configurations are provided which allow aligning the superabrasive grains in single layer arrangement for precise dressing and simple fabrication of the tool. The novel dressing tool exhibits excellent wear characteristics.

Brazed diamond dressing tool

A disc-shaped, rotary dressing tool has a rigid core and an abrasive rim around at least one surface of the periphery of the rigid core. The rigid core and the abrasive rim are oriented in a direction orthogonal to the axis of rotation of the tool. In an embodiment, the abrasive rim comprises an abrasive component bonded to the rigid core by means of an active braze. The abrasive component can be diamond grains arranged in a single layer or diamond film inserts. In a particular embodiment, the abrasive component can comprise a plurality of abrasive inserts mechanically fastened to the rigid core. In another embodiment, the abrasive rim can comprise strips of an abrasive component with each strip being filled into slots machined into and through the perimeter of the core.

Rotary dressing tool containing brazed diamond layer

A disc-shaped, rotary dressing tool has a rigid core and an abrasive rim around at least one surface of the periphery of the rigid core, the rigid core and the abrasive rim being oriented in a direction orthogonal to the axis of rotation of the tool. The abrasive rim comprises an abrasive component bonded to the rigid core by means of an active braze, and the abrasive component is diamond grains arranged in a single layer or diamond film inserts. The abrasive rim may comprise a plurality of abrasive inserts mechanically fastened to the rigid core and comprising an abrasive component bonded to a backing element by means of an active braze.

An abrasive tool, suitable for cutting, slotting, grinding and polishing hard materials, such as ceramics, metals, and composites thereof, and methods for making same. The tool includes a plurality of pores positioned in an abrasive region adjacent an outer circumference of the disk. The pores have any predetermined shape, size and position relative to one another.

Abrasive tool

A drum grinding wheel includes an elongated drum configured for coaxial engagement with a spindle of a grinding machine. An exterior surface of the drum extends parallel to a central axis, and a plurality of removable cutters are removably fastened to the exterior surface. Each of the cutters has a plurality of ribs disposed in spaced relation thereon, and abrasive grain is disposed on a grinding face of each of the ribs, such as by use of a metallic braze.

Drum grinding wheel

This invention relates to an abrasive cutting tool comprising:

Metal single layer abrasive cutting tool having a contoured cutting surface

An abrasive article including from about 40 to about 80 volume percent interconnected porosity, the article being useful as a segment for a segmented grinding wheel, and a method for fabricating the same. The method includes blending a mixture of abrasive grain, bond material and dispersoid particles, the mixture including from about 40 to about 80 volume percent dispersoid particles. In one embodiment the mixture includes from about 50 to about 80 volume percent dispersoid particles. In another embodiment the mixture includes an organic bond material and from about 40 to about 80 volume percent dispersoid particles. The powder mixture is then pressed into an abrasive laden composite and thermally processed. After cooling the composite is immersed into a solvent, which dissolves substantially all of the dispersoid particles, leaving a highly porous, bonded abrasive article.

Porous abrasive tool and method for making the same

A straight, thin, monolithic abrasive wheel formed of hard and rigid abrasive grains and a sintered bond including a metal component and an active metal component exhibits superior stiffness. The metal component can be selected from among many sinterable metal compositions. The active metal is a metal capable of reacting to form a bond with the abrasive grains at sintering conditions and is present in an amount effective to integrate the grains and sintered bond into a grain-reinforced composite. A diamond abrasive, copper/tin/titanium sintered bond abrasive wheel is preferred. Such a wheel is useful for abrading operations in the electronics industry, such as cutting silicon wafers and alumina-titanium carbide pucks. The stiffness of the novel abrasive wheels is higher than conventional straight monolithic wheels and therefore improved cutting precision and less chipping can be attained without increase of wheel thickness and concomitant increased kerf loss.

Superabrasive wheel with active bond

A bond for a metal single layer abrasive tool can be easily chemically and electrochemically stripped from the metal core of a recovered used tool to facilitate reuse of the core. Relative to conventionally bonded tools, the speed of stripping the novel bond is quick, and the stripped core has a smooth, clean surface which needs only minimal mechanical repair prior to reuse. The composition of the novel bond consists essentially of copper, tin and titanium. It can be brazed at temperatures below diamond graphitization and is chemically compatible with diamond. Hence, the bond is particularly useful for the manufacture of large diameter, superabrasive metal single layer abrasive wheels employed in the construction industry. The bond can be applied to the cutting surface of the abrasive tool as a uniform mixture of bronze alloy, titanium compound and copper powders. The powders may be mixed with a liquid vehicle and applied as a paste. The method of brazing the bond incorporates heating the bond composition to a temperature at most about 880&deg; C. to melt the bronze alloy and titanium compound components, and raising the temperature to at least about 900&deg; C. to dissolve the copper. The bond can also include an about 10-200 &mgr;m thick barrier layer of copper coating the cutting surface between the core and the bond composition.

Removable bond for abrasive tool

Abrasive tools suitable for precision grinding of hard brittle materials, such as ceramics and composites comprising ceramics, at peripheral wheel speeds up to 160 meters/second are provided. The abrasive tools comprise a wheel core attached to an abrasive rim of dense, metal bonded superabrasive segments by means of a thermally stable bond.

Abrasive tools

A wire saw has a small diameter metal wire and a layer of abrasive grains firmly affixed to the wire surface by a brazed active metal bond. Preferably, the grains are present in a single layer. The grains are disposed on the surface of the wire in a preselected surface distribution. The wire saw can be made by a completely continuous process involving coating the wire with a paste of metal bond powder components combined with a fugitive liquid binder composition. Abrasive grains are deposited into a layer of the paste. Thereafter, the bond composition is fused at elevated temperature to braze the grains to the wire. The abrasive grains can include superabrasive materials, such as diamond and cubic boron nitride. Accordingly, the novel wire saw is suitable for cutting ultra thin wafers ceramic wafers with minimum waste of the work piece.

Brazed superabrasive wire saw and method therefor

Abrasive tools suitable for precision grinding of hard brittle materials, such as ceramics and composites comprising ceramics, at peripheral wheel speeds up to 160 meters/second are provided. The abrasive tools comprise a wheel core attached to an abrasive rim of dense, metal bonded superabrasive segments by means of a thermally stable bond. A preferred tool for backgrinding ceramic wafers contains graphite filler and a relatively low concentration of abrasive grain.

Growing community of inventors

Acton, MA, United States of America

Sergej-Tomislav V Buljan