Snecma

Serge Berlanger

Sebastien Bordu

Thierry Jean Maleville

Christophe Charles Maurice Roca

Mitch Miller

Perrine De La Rupelle

William Pearson

Mark Stromberg

Sébastien Bordu

A manufacturing process of a monobloc vaned disc including a cutout by abrasive water jet of a block of material in general form of a disc, carried out so as to remove material from the block at a level of inter-vane spaces to reveal vane preforms extending radially from a hub, the cutout by abrasive water jet including, for making each inter-vane space: a first triple-axis cutout of a piece passing through the thickness of the block, used such that the cutout piece escapes from the block automatically by gravity; followed by at least one enhancement cutout.

Optimised manufacturing process for a vaned monobloc disc by abrasive water jet

A manufacturing process of a monobloc vaned disc including a cutout by abrasive water jet, including: a continuous cutout, with an ejection head of a tool opposite a first face of the block, of a piece passing through the thickness of the block, the continuous cutout revealing a junction line between a second face of the block opposite the first, and the surface of the block cut out by the abrasive water jet; followed by at least one enhancement cutout, with the ejection head opposite the second face of the block, of a piece extending only over part of the thickness of the block, and integrating at least part of the junction line.

A process for manufacturing a single-piece blisk, including: using an abrasive water jet to cut a block of material, so as to create blade preforms extending radially from a disk, then milling the blade preforms.

Process for manufacturing a single-piece blisk by cutting with an abrasive water jet

A process for manufacturing a single-piece blisk, including: using an abrasive water jet to cut a block of material, so as to create blade preforms extending radially outwards from a disk, while keeping material to form a connecting mechanism between directly consecutive blade preforms, the cutting being done such that the connecting mechanism approximately forms a ring at a radial spacing from the disk, connecting the blade preforms together at a radially inwards distance from their tips, and then removing the connecting mechanism.

Process for manufacturing a single-piece blisk with a temporary blade support ring arranged at a distance from blade tips

A process for manufacturing a single-piece bladed disk, including: using an abrasive water jet to cut a block of material, so as to create blade preforms extending radially outwards from a disk, while keeping material forming a connecting mechanism between at least two directly consecutive blade preforms, the connecting mechanism being at a radial spacing from the disk; then removing the connecting mechanism; then milling the blade preforms.

Process for manufacturing a single-piece blisk with a temporary blade support ring removed before a milling step

A method to manufacture an integrally bladed rotor, including: cutting a block of material by an abrasive waterjet, undertaken so as to reveal blade preforms extending radially from a disk, while retaining the material forming a linking mechanism between at least two preforms of directly consecutive blades, wherein the linking mechanism is spaced radially from the disk; followed by removal of the linking mechanism.

Method for manufacture of an integrally bladed rotor, with temporary blade-holding ring

A process for manufacturing a single-piece blisk, including: using an abrasive water jet to cut a block of material, so as to create blade preforms extending radially outwards from a disk, while keeping material forming a connecting mechanism between at least two directly consecutive blade preforms; then milling on the blade preforms so as to obtain profiled blade blanks; then a finishing by milling of the blade blanks, so as to obtain blades with a final profile; then removing the connecting mechanism.

Process for manufacturing a single-piece blisk with a temporary blade support ring removed after a milling finishing step

A process for manufacturing a single-piece bladed disk, including: using an abrasive water jet to cut a block of material so as to create blade preforms extending radially outwards from a disk, while keeping material to form a connecting mechanism between at least two directly consecutive blade preforms; then milling on the blade preforms so as to obtain profiled blade blanks; then removing the connecting mechanism; then a finishing by milling of the blade blanks, so as to obtain blades with a final profile.

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Leuville sur Orge, France

Serge Berlanger