Coskata, Inc.

Ecolab USA Inc.

Nalco Company

Caliper Life Sciences, Inc.

Coskata Energy

Seong-Hoon Yoon

Shih-Perng Tsai

Rahul Basu

Rathin Datta

John H Collins

Richard E Tobey

Alessandra Gerli

Geoff Townsend

Bruno C M Fernandes

Ana Urmenyi

Muhammad Tariq Khan

Donald A Johnson

William J Ward

Robert F Hickey

Manish Kumar Singh

Deepak A Musale

Craig W Myers

Hui Li

Daniel Meier

Kristine S Salmen

Yogesh Bhole

Jian Xu

Ingmar H Huisman

Jeroen A Koppes

Willam J Ward

Membrane filtration systems can be used to purify liquid streams for downstream use. In practice, foulant can build-up on the surface of a membrane within a filtration system over time. The effectiveness of the filtration system will deteriorate if the fouling is not properly controlled. In some examples, a method of controlling membrane fouling in a pressurized membrane system involves supplying a feed stream that is predominately air mixed with water to the membrane. In other words, the feed stream a greater volume of air than water, even though it is the water being processed by the membrane. Supplying the pressurized membrane system with a feed stream that contains a greater volume of air than water can yield significantly better performance than supplying the membrane with a feed stream that contains a greater volume of water than air.

Systems and techniques for cleaning pressure membrane systems using a water-in-air cleaning stream

Biocide can be controllably added to a feed stream for a membrane. The membrane can separate the feed stream into a purified permeate stream and a concentrate stream containing contaminants from the feed stream. In some examples, a charge neutral biocide is introduced into the feed stream at a first addition rate. The concentration of the charge neutral biocide in the permeate stream is measured to provide a measured concentration of the charge neutral biocide in the permeate stream. The addition rate of the charge neutral biocide can be adjusted based on the measured concentration of the charge neutral biocide in the permeate stream to introduce charge neutral biocide into the feed stream at a second addition rate different than the first addition rate.

Charge neutral biocide dosing control for membrane biofouling control applications

A fluorometric monitoring technique can be used to rapidly evaluate the efficiency of an osmosis membrane. In some examples, the technique includes injecting a bolus of fluorescent tracer into a feed stream. The tracer may be introduced for a period of time less than what is required for the tracer to reach an equilibrium concentration in the permeate stream. The feed stream and the permeate stream may be fluorometrically analyzed to determine a flow rate-independent cumulative-time concentration of the fluorescent tracer in the both streams. The efficiency of the osmosis membrane can then be determined based on these flow rate-independent cumulative-time concentrations.

Quick tracer injection for monitoring osmosis membrane integrity

Biocide can be controllably added to a feed stream for a membrane. In some examples, the feed stream is separated into a primary feed stream and a secondary feed stream, for example, with the secondary feed stream having a lower flow rate than the primary feed stream. The secondary feed stream may be used to monitor and control the addition of the biocide, which is then diluted when the secondary feed stream is combined with the primary feed stream to form a combined stream for delivery to the membrane.

Accurate biocide dosing for low concentration membrane biofouling control applications

Methods of and systems for removing organic substance from condensate generated from an industrial evaporation process are provided. The condensate comprises water and the organic substance. The methods and systems provide solutions related to enthalpy recovery of industrial evaporation processes such as, for example, sugar cane juice evaporation processes, dairy evaporation processes, coffee processing evaporation processes, fruit juice evaporation processes, soup evaporation processes, and chemical industry evaporation processes.

Process condensate water treatment

A fluorometer may be used to measure ultralow concentrations of fluorescing species, such as ultralow concentrations of fluorescent tracer passing through a reverse osmosis membrane into a permeate stream. In some examples, the fluorometer may be recalibrated by resetting some but not all of the calibration parameters used to determine the concentration of fluorescent tracer in the permeate based on the measured fluorescent response of the fluorometer. For example, an intercept of a calibration curve may be reset or recalibrated for the fluorometer in situ, potentially providing significant accuracy improvements even though the fluorometer has not undergone a full recalibration.

Ultralow range fluorometer calibration

Methods of conditioning a membrane utilized for water purification are provided. The methods monitor membrane performance during water purification or membrane conditioning via fluorometric measurement. The monitoring allows for the detection of removal efficiency of the fluorescing substance. A conditioner is introduced in the feed stream to increase the detected removal efficiency of a fluorescing substance by the membrane. The conditioner generally extends the useful life of the membrane being conditioned.

Methods of conditioning membranes

A membrane supported bioreactor arrangement and method for anaerobic conversion of gas into liquid products including membrane modules having hollow fibers, each of the hollow fibers formed from an asymmetric membrane wall having a porous outer layer defining biopores for retaining a porous biolayer about the outer surface of the membrane wall and a less permeable hydration layer around the hollow fiber lumen; a membrane vessel for retaining the membrane modules in a process gas for formation of the biolayer on the outer surface of the hollow fiber wall by interaction of microorganisms with a process gas and for the production of a liquid product, wherein the membrane vessel retains the membrane modules in a common horizontal plane; provides a seal between contents of the membrane tank and ambient atmosphere; and includes a liquid supply conduit for communicating the process liquid with the hollow fiber lumens of the hollow fibers.

Horizontal array bioreactor for conversion of syngas components to liquid products

A stable system for producing liquid products such as ethanol, butanol and other chemicals from syngas components contacts CO or a mixture of COand Hwith a highly porous side of an asymmetric membrane under anaerobic conditions and transferring these components into contact with microorganisms contained within bio-pores of the membrane. The membrane side of the membrane utilizes a dense layer to control hydration of the bio-pores with a liquid phase. The gas feed directly contacts the microorganisms in the bio-pores and maximizes their utilization of the syngas. Metabolic products produced by the microorganisms leave the membrane through the side opposite the entering syngas. This system and method establishes a unitary direction across the membrane for the supply of the primary feed source to the microorganisms and the withdrawal of metabolically produced products. The feed and product flow improves productivity and performance of the microorganism and the membrane.

Syngas conversion system using asymmetric membrane and anaerobic microorganism

A stable method for producing liquid products such as ethanol, propanol, butanol and other chemicals from syngas components that contacts CO or a mixture of COand Hwith a highly porous side of an asymmetric membrane under anaerobic conditions and transfers these components into contact with microorganisms contained within bio-pores of the membrane. A liquid contacting side of the membrane utilizes a dense layer to control hydration of the bio-pores with a liquid phase. The gas feed directly contacts the microorganisms in the bio-pores and maximizes their utilization of the syngas. Metabolic products produced by the microorganisms leave the membrane through the side opposite the entering syngas. This method establishes a unitary direction across the membrane for the supply of the primary feed source to the microorganisms and the withdrawal of metabolically produced products. The feed and product flow improves productivity and performance of the microorganism and the membrane.

Syngas conversion method using asymmetric membrane and anaerobic microorganism

A membrane supported bioreactor arrangement and method for anaerobic conversion of gas into liquid products including membrane modules having hollow fibers packed across a cross sectional area of the membrane module, each of the hollow fibers formed from an asymmetric membrane wall having a porous outer layer defining biopores for retaining a porous biolayer about the outer surface of the membrane wall and a less permeable hydration layer around the hollow fiber lumen; a membrane vessel for surrounding the outside of the hollow fibers with a process gas from a gas supply conduit; and a liquid supply conduit operably connected to the hollow fibers for supplying a process liquid to the hollow fiber lumens. The gas supply conduit enables the formation of a biolayer on the outer surface of the hollow fiber wall by interaction of microorganisms with the process gas and the production of a liquid product.

Stacked array bioreactor for conversion of syngas components to liquid products

The bioconversion of gas feedstreams to liquid products by direct contact with a layer of microorganism obtains enhanced productivity through the regular cycling of liquid across a substrate that supports a biolayer of microorganisms while separating the gas and liquid phases. Such processes produce liquid products such as ethanol, butanol and other chemicals from syngas components by contacting CO or a mixture of COand Hwith a highly porous side of an asymmetric membrane under anaerobic conditions and transferring these components into contact with microorganisms contained within bio-pores of the membrane. A periodic laving of liquid from the liquid contact side to and away from the microorganisms can increase nutrient flow to the microorganisms while enhancing the recovery of liquid products. The process effects laving by temporarily raising the liquid phase pressure relative to the gas phase pressure to periodically surge liquid toward the microorganisms and then restoring the original pressure differential to urge liquid away from the microorgaisms.

Bioconversion process using liquid phase having to enhance gas phase conversion

Ethanol and other liquid products are produced by contacting syngas components such as CO or a mixture of COand Hwith a surface of a membrane under anaerobic conditions and transferring these components in contact with a biofilm on the opposite side of the membrane. These steps provide a stable system for producing liquid products such as ethanol, butanol and other chemicals. The gas fed on the membrane's gas contact side transports through the membrane to form a biofilm of anaerobic microoganisms that converted the syngas to desired liquid products. A liquid impermeable layer of the membrane assists in establishing direct gas phase contact syngas components with the microorganisms. The system can sustain production with a variety of microorganisms and membrane configurations.

Process for converting syngas to liquid products with microorganisms on two-layer membrane

This invention is a process for managing the gas flow through a plurality of bioconversion modules that provide a gas liquid interface. The conversion modules provide the gas liquid interface across an activated surface that converts at least some of the gas components into desired liquid products. Arrangement of the modules and control of gas flow in accordance with this invention enhances the utilization of the gas and the production of desired liquid products by adjusting the flow area to compensate for changes in the volume of the feed gas. Improved control of the gas velocity through the bioconversion modules eliminates problems of liquid condensation and flow maldistribution. The process may sequence the modules to mitigate time variation in microorganism activity and incorporate additional periodic process steps.

Process to sequence bioreactor modules for serial gas flow and uniform gas velocity

A membrane supported bioreactor arrangement and method for anerobic conversion of gas into liquid products including membrane modules having hollow fibers, each of the hollow fibers formed from an asymmetric membrane wall having a porous outer layer defining biopores for retaining a porous biolayer about the outer surface of the membrane wall and a less permeable hydration layer around the hollow fiber lumen; a membrane vessel for retaining the membrane modules in a process gas for formation of the biolayer on the outer surface of the hollow fiber wall by interaction of microorganisms with a process gas and for the production of a liquid product, wherein the membrane vessel retains the membrane modules in a common horizontal plane; provides a seal between contents of the membrane tank and ambient atmosphere; and includes a liquid supply conduit for communicating the process liquid with the hollow fiber lumens of the hollow fibers.

Growing community of inventors

Naperville, IL, United States of America

Seong-Hoon Yoon