Lumileds LLC

Seng-Hup Teoh

Frederic Stephane Diana

Michael Wasilko

A lighting engine, system and method of fabrication are described. The system contains a flexible printed circuit (FPC) shaped as a loop. LEDs are mounted on the FPC to emit light toward a center of the loop. A light guide positioned in an interior of the loop receives light emitted by the LEDs through an edge of the light guide. The light guide has slots formed therein that receive locator pins to limit thermal displacement of the light guide towards the LEDs. Other apparatuses, systems, and methods are also disclosed.

Alignment features for LED light engine

A lighting engine, system, and method of fabrication are described. The system includes a chassis with a ridge extending from a bottom that defines inner and outer cavities. A flexible printed circuit (FPC) is disposed in contact with a wall of the inner and outer cavities and on the ridge top and is connected to wiring retained within bosses in the outer cavity. LEDs are mounted on the FPC to emit light toward a center of the cavity. A light guide disposed has an edge that opposes the LEDs and receives light emitted by the LEDs. The FPC has a polyimide insulator coupled with a pressure-sensitive adhesive (PSA), a copper layer on the polyimide insulator, and a high-reflectivity white coverlay on the copper layer. Other apparatuses, systems, and methods are also disclosed.

Flexible printed wiring structure for LED light engine

A lighting engine, system and method of fabrication are described. The engine contains a chassis having a side wall and bottom surface that define a cavity. A recess is formed in the bottom surface. A flexible printed circuit (FPC) is on the side wall and LEDs are mounted on the FPC to emit light toward a center of the cavity. A light guide positioned within the cavity receives light emitted by the LEDs through an edge of the light guide. A gasket disposed within the recess is in contact with a first surface of the light guide. A reflector within the cavity is adjacent to a second surface of the light guide opposite the first surface of the light guide. A backplate is attached to the chassis and configured to seal the cavity. Other apparatuses, systems, and methods are also disclosed.

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Morgan Hill, CA, United States of America

Seng-Hup Teoh