Matsushita Electric Works, Ltd.

Seizo Machida

Satoshi Abe

Norio Yoshida

Isao Fuwa

Yoshikazu Higashi

Hirohiko Togeyama

Shushi Uenaga

Masataka Takenami

In order for a surface of a three-dimensional sintered object to be smoothly finished by removing unwanted portions and an excessively sintered growth formed during sintering to form sintered layers, the three-dimensional sintered object is formed by repeating successive processes of dispensing a powdery material and directing an optical sintering beam to the powdery material to form the sintered layer, until a required number of integral laminated bodies are formed. During the formation of the integral laminated bodies, trimming is applied to a first zone different from a second zone in which each laminated body is formed, to remove unwanted portions of the respective laminated body.

Method of making sintered object

To make a three-dimensional object, an optical beam is first irradiated on a predetermined portion of a powder layer to form a sintered layer, which is then covered with a new powder layer. The optical beam is again irradiated on a predetermined portion of the new powder layer to form another sintered layer that has been united with the underlying sintered layer. These processes are repeatedly carried out to form a plurality of sintered layers united together, which have a size greater than that of a target shape of the three-dimensional object. A surface region of a shaped object formed by then is removed during the formation of the plurality of sintered layers.

Method of and apparatus for making a three-dimensional object

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Osaka, Japan

Seizo Machida