Toray Industries, Inc.

Matsushita Electric Industrial Co., Ltd.

Seiji Tsuji

Hidehiro Takemoto

Hidekazu Tanigawa

Yoshio Nakano

Kohnosuke Yamamoto

Kazuya Watanabe

Tamotsu Suzuki

Masaki Mukai

Masatoshi Tsukamoto

Hidetaka Matsumae

Takashi Ohtsu

Toshihide Sekido

Masaaki Yamasaki

Masayuki Sato

Kunihiro Mishima

Hiroshi Ohtani

Ken Kugita

Daisaku Akase

Shintaro Tanaka

Kiyotsugu Tanaka

Shota Sakimura

Masashi Kitagawa

Yuji Miyagawa

A sheet-like reinforcing fiber base material reduces waste in production of a fiber-reinforced resin molded product and has a small position shift of a reinforcing fiber base material for reinforcement, as well as a preform and a fiber-reinforced resin molded product. The sheet-like reinforcing fiber base material is configured to maintain a sheet-like form by arraying and arranging reinforcing fiber bundles such that longitudinal directions thereof are one identical direction and restraining positions of adjacent reinforcing fiber bundles with respect to each other. In the sheet-like reinforcing fiber base material, the placement amount of reinforcing fibers is partly increased, such that the placement weight of reinforcing fibers per unit area is non-uniform.

Sheet-like reinforcing fiber base material, preform and fiber-reinforced resin molded product

A method of producing FRP includes disposing a preform made of a reinforcing fiber base material in a cavity of a mold, providing a resin injection path and a suction path that sucks at least air to the mold, and causing resin from the resin injection path to flow in a direction toward the suction path in the cavity to be impregnated into the preform, wherein 1) a high flow resistance region for partially making the resin flowing in the preform hardly flow is formed in the preform itself, 2) a flow front of the resin flowing in the direction toward the suction path through the high flow resistance region is controlled to settle within a permitted region that has been predetermined relative to a shape of a product to be molded, 3) the resin injection path is formed from a runner provided around the preform and the suction path is disposed at a central portion of the preform, and the high flow resistance region is formed at a corresponding part corresponding to a part around the suction path as a high flow resistance region to cause the resin flowing in the preform from a part around the corresponding part toward the corresponding part hardly flow at the corresponding part.

Method for producing FRP

An RTM method in which a preform formed from a reinforcing fiber substrate is placed in a cavity of a molding die, and resin is injected from a plurality of injection ports into the cavity and impregnated into the preform, includes disposing the plurality of injection ports in first positions in a central section of the cavity corresponding to positions of the preform located in a product area of an article to be finally molded and second positions located in a periphery of the cavity corresponding to positions of the preform outside the product area of the article to be finally molded or corresponding to positions inside the cavity but outside an area of the preform, and causing the timing of closing the injection ports after resin injection to be different from each other between injection ports disposed in the first positions and injection ports disposed in the second positions.

RTM method

A method for producing FRP in which a preform made of a reinforcing fiber base material is disposed in a cavity of a mold, a resin injection path and a suction path that sucks at least air are provided to the mold, and resin from the resin injection path is caused to flow in the direction toward the suction path in the cavity to be impregnated into the preform, wherein a high flow resistance region for partially making the resin flowing in the preform hardly flow is formed in the preform itself, and a flow front of the resin flowing in the direction toward the suction path through the high flow resistance region is controlled to settle within a permitted region that has been predetermined relative to a shape of a product to be molded.

A process for producing a fiber reinforced resin which comprises placing at least a reinforcing fiber substrate in a cavity of a mold, injecting a resin into the cavity, and curing the resin, characterized in that a substrate for forming a skin layer, and a resin distribution medium, which is located between the substrate for forming the skin layer and the reinforcing fiber substrate and in which the ratio of the coefficient of impregnation thereof to that of the substrate for forming the skin layer is 1.5-10, are disposed on at least one surface of the reinforcing fiber substrate via an interlayer having a cover factor of 90%-100% and comprising at least one woven fabric. The process diminishes pinhole generation in the skin layer in RTM, and can reduce the necessity of a repair step in, e.g., a painting step as a later step, thereby improving productivity.

Process for producing fiber reinforced resin

Provided is a RTM method wherein a molding die composed of a temperature control mechanism, which is arranged on at least one of a plurality of dies that form a molding die and adjusts the temperature of the die, and a valve mechanism, which starts and stops supply of a resin in a state of having fluidity to the cavity of the molding die, is used. In the method, a plurality of the valve mechanisms are arranged on the molding die, each of the valve mechanisms is provided with one or a plurality of temperature control systems which adjust the temperature of the valve mechanism, the resin in the state of having fluidity is supplied to the cavity from the valve mechanisms, and a reinforcing fiber base material contained in the cavity is impregnated with the resin.

RTM method and method for manufacturing fiber-reinforced resin molded body

A process for producing a reinforcing woven fabric includes sticking a resin material on at least one surface of a fabric substrate including a plurality of reinforcing fiber bundles and varying the relative position of a plurality of reinforcing fiber bundles to peel the resin material stuck over two or more reinforcing fiber bundles from a part of the two or more reinforcing fiber bundles.

Process for producing a reinforcing woven fabric, a preform and a fiber reinforced plastic molded component

A traversing device for stabilizing the yarn path of a thin and uniform flat fiber bundle without causing any trouble, e.g. entanglement of single fibers, and ensuring a good winding appearance of the winding package of fiber bundle, and a yarn path guide for stabilizing the yarn path without causing any trouble, e.g. entanglement of single fibers.

Yarn path guide, traversing device of fiber bundle and system for producing fiber bundle package

To provide a reinforcing woven fabric, which is excellent in deformability, capable of following a complicated shape and excellent in retention of the shape, and a preform using it, a fiber reinforced plastic molded component and a process for producing them. Provided is a reinforcing woven fabric where a resin material is stuck on at least one surface of a fabric substrate containing a plurality of reinforcing fiber bundles, then the resin material stuck over two or more reinforcing fiber bundles is peeled from a part of the two or more reinforcing fiber bundles by varying the relative position of a plurality of reinforcing fiber bundles constituting the fabric substrate, wherein the maximum value of load till a tensile strain in a non fiber axial tensile test reaches 1% is in a range of 0.01 to 0.75 N.

Reinforcing woven fabric and process for producing the same

An apparatus and method for producing a spread fiber bundle using a fiber-spreading device composed of a group of rollers and a base body reciprocated to be repetitively brought into contact with and kept away from a running fiber bundle, and a method for producing a prepreg. Fiber bundle can be stably and efficiently spread even in the case where the fiber bundle to be spread are filaments having a high elastic modulus such as carbon filaments or where the carbon fiber bundle conveying speed is higher.

Production device and method for opened fiber bundle and prepreg production method

A program receiver for displaying a graphical interactive picture by receiving a program transmitted from a program transmitter, the program receiver comprising: a storage unit for storing a plurality of basic picture elements in advance, the plurality of basic picture elements being figures composing the graphical interactive picture manipulated by a user; a signal receipt unit for receiving a signal transmitted from the program transmitter, the signal being a multiplex signal including a program and data specifying a structure of the graphical interactive picture; a signal separation unit for separating the signal received by the signal receipt unit into a program signal and a graphical-interactive-picture-structure specification data signal; a first graphical interactive picture generation unit for generating the graphical interactive picture by combining the basic picture elements stored in the storage unit based on the graphical-interactive-picture-structure specification data signal from the signal separation unit; and a display unit for display the graphical interactive picture generated by the first graphical interactive picture generation unit.

Remote controller for a variety of appliances

An apparatus is provided for displaying a machine operation guide as well as a window and an operation menu on a display not for overlapping each other. The user can select a function after watching the simulation of the function on the window, and can recognize a correspondence between a machine operation guide and an item of the operation menu.

Apparatus for displaying machine operation guide

A program receiver for displaying a graphical interactive picture by receiving a program transmitted from a program transmitter, the program receiver comprising: a storage unit for storing a plurality of basic picture elements in advance, the plurality of basic picture elements being figures composing the graphical interactive picture manipulated by a user; a signal receipt unit for receiving a signal transmitted from the program transmitter, the signal being a multiplex signal including a program and data specifying a structure of the graphical interactive picture; a signal separation unit for separating the signal received by the signal receipt unit into a program signal and a graphical-interactive-picture-structure specification data signal; a first graphical interactive picture generation unit for generating the graphical interactive picture by combining the basic picture elements stored in the storage unit based on the graphical-interactive-picture-structure specification data signal from the signal separation unit; and a display unit for displaying the graphical interactive picture generated by the first graphical interactive picture generation unit.

Growing community of inventors

Nagoya, Japan

Seiji Tsuji