Axsun Technologies, Inc.

Sean P O'Connor

Eric E Fitch

Walid A Atia

Randal A Murdza

Steven David Conover

A process for assembling micro-optical systems, such as optoelectronic and/or fiber optic components uses solder self-alignment to achieve a coarse, passive alignment of optical components relative to the optical bench. The fine, final alignment is performed using plastic deformation of the optical components to thereby improve the alignment of the optical components. As a result, the sub-micrometer alignment accuracies are attainable, if required.

Manufacturing system using solder self-alignment with optical component deformation fine alignment

An assembly fixture for optical benches comprises a jig base, having at least one blind hole. The jig base is formed with a surface that is a non-wetting to solder material. The blind hole is shaped and sized in response to dimensions of the optical bench. The fixture further comprises a bench jig shroud. This shroud at least partially covers optical benches installed in the blind holes. Preferably, previsions are made in the top of the jig base at the interface with the jig shroud to facilitate its stable placement on the base.

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Wollaston, MA, United States of America

Sean P O'Connor