Baker Hughes Corporation

Baker Hughes, a Ge Compnay, LLC

Baker Hughes Oilfield Operations LLC

Flowserve Management Company

Sean A Cain

John Knapp

David H Neuroth

James Christopher Clingman

Chad A Craig

Jim F Evenson

Larry James Parmeter

John Jay Mack

Scott C Strattan

Van J McVicker

Kenneth O'Grady

Peter Francis Lawson

Ketankumar Kantilal Sheth

Steven Keith Tetzlaff

Thomas McClain Scott

Carlos A Prieto

Larry Verl Dalrymple

Risa Rutter

Suresha Roshani O'Bryan

Kevin R Bierig

Michael R Rumbaugh

Lance Travis Robinson

Ignacio F Martinez

Howard G Thompson

Chris K Shaw

Spencer Wilcox

Thomas N Hendryx

Xiaonan Lu

John L Brown

Joseph Robert McManus

Ryan Anthony Lack

Clark D Shaver

Randal Perisho

Andrew J Brasher

Johney W Stephens

Shane H McGill

Bradley Ellis Yingst

Sarah Smith

Systems and methods for preventing rotation of an ESP motor when the motor is not powered on, thereby preventing the motor from acting as a generator when fluid flowing through the pump section of the ESP applies a torque to the motor. In one embodiment, an ESP has a motor section, a pump section. The ESP may include a directional coupling that allows unidirectional rotation between the motor shaft and a pump shaft of the pump section, and a directional lock that allows unidirectional rotation between the motor shaft and a housing of the motor section. The directional coupling and directional lock allow the pump shaft to freewheel in the forward direction without causing the motor shaft to rotate, and prevent the pump shaft and motor from rotating in the reverse direction.

Systems and methods for prevention of rotation in permanent magnet motors

An electrical submersible pump (ESP) isolates its motor lubricant from pumped product without requiring a bellows, diaphragm, bladder, or external lubricant pressurizing system. A pair of nested isolation chambers below the motor housing are filled with a barrier fluid that is non-reactive, non-miscible, and higher in density than the pumped product and the motor lubricant. As the motor lubricant expands and contracts after pump start-up and shut-down, motor lubricant and barrier fluid are exchanged between the motor housing and the isolation chambers via three interconnections, while pumped product is exchanged with the inner barrier chamber, while being isolated from the motor housing. The interconnections extend between the bottom of the motor housing and the bottom of the outer barrier chamber, between the top of the outer barrier chamber and the bottom of the inner barrier chamber, and between the top of the inner barrier chamber and the pumped product.

Submersible pump with barrier fluid isolation of motor lubricating liquid from pumped product

An electrical connector having an electrical conductor member with a first opening and a second opening. Grab rings mounted in the openings have inner diameters containing teeth with crests defining a superimposed inner diameter. The teeth of the grab rings deflect and frictionally engage the outer diameter of the wires to retain them in the openings. A sleeve of insulation material covers an exterior of the conductor member. The sleeve has ends that protrude past the openings and receive an insulation layer of the wires. Resilient electrical contact members are recessed from the grab rings in the openings. The electrical contact members have inner portions biased into contact with the electrical wires and outer portions biased into contact with the conductor member.

Power connector for electrical submersible pump

A string of coiled tubing having a power cable therein supports and supplies power to an electrical submersible well pump assembly in a well. The coiled tubing has an upper section and a lower section joining each other, the upper section having a smaller inner diameter than the lower section. The power cable has an upper portion installed in the upper section of the coiled tubing and a lower portion installed in the lower section of the coiled tubing. The power cable has three insulated electrical conductors embedded within an elastomeric jacket. A metal armor strip has turns wrapped helically around the jacket. The armor strip is compressed between the jacket and the coiled tubing both in the upper section and in the lower section of the coiled tubing.

Coiled tubing power cable with varying inner diameter

A downhole well pump assembly includes a pump and a motor. The motor has a motor housing with a motor head adapter on one end, the motor head adapter having a threaded connector. A seal section seals around a shaft of the motor, the seal section having a seal section adapter connected to the motor head adapter with the threaded connector. The motor head adapter and the motor housing have cylindrical exterior surfaces and end faces that face each other, defining a joint between the end faces. A first strip of metal foil is welded around the exterior surfaces of the motor head adapter and the motor housing at the joint, sealing the entry of well fluids into the joint.

Ultrasonic weld between components of an electrical submersible pump assembly

A method for installing an electrical submersible pump (ESP) in a well containing a production conduit includes securing an ESP to a lower end of a coiled tubing segment containing an electrical power cable. An operator secures a load transfer device with a gripping member to the coiled tubing segment above the ESP. The operator lowers the coiled tubing segment into the well along with the ESP and the load transfer device. The load transfer device contacts an interior side wall of the production conduit with the gripping member and transfers a load on the coiled tubing segment to the production conduit. When powered, the ESP causes well fluid to flow upward from the ESP through the load transfer device up the production conduit.

Load reduction device and method for reducing load on power cable coiled tubing

An electrical submersible pumping system includes a well fluid pump driven by a three-phase motor. The motor has a stack of motor laminations mounted in a housing. The motor laminations have axially aligned slots spaced circumferentially around a bore. Motor windings are wound through the slots for receiving three-phase power provided to the motor. At least one set of three control lines extend axially through the motor laminations radially outward from the bore and equally spaced around the axis, The control lines may extend through channels on the outer diameter of the motor laminations. The control lines may also extend through the same slots that contain the windings. The control lines extend to a downhole element below the motor for controlling the downhole element.

Signal bypass routed through a motor of an electrical submersible pump

Systems and methods for connecting power cables to downhole equipment such as ESPs using side-exit (radial) connections. In one embodiment, a system includes an electric drive coupled by a power cable to an ESP. The electric drive is positioned at the surface of a well with the power cable coupled to it. The power cable extends into the well bore and is coupled to the downhole equipment which is positioned in the well bore. The power cable has a connector with a first set of radially oriented terminals (the terminals are perpendicular to the conductors of the power cable). These terminals engage a second set of terminals that are installed in the downhole equipment. The radial orientation of the terminals of the connector and downhole equipment allow the power cable to remain axially oriented, thereby facilitating engagement of the terminals and requiring less annular space in the well bore.

Side-exit motor cable connections

A well pump includes a plunger reciprocally carried within a barrel between up stroke and down stroke positions. A tubular linear actuator housing located below the barrel has a rotatable rotor. An array of rotor magnets is mounted to the rotor, directing rotor magnetic fields in an outward direction. A cage is fixed against rotation relative to the housing and carried within the housing for axial movement relative to the rotor and the housing. The cage has a cylindrical inner sidewall surrounding the outer sidewall of the rotor. An array of cage magnets is mounted to the inner sidewall of the cage. The cage magnets direct cage magnetic fields in an inward direction relative to the axis. The cage and rotor magnetic fields interact such rotation of the rotor causes axial movement of the cage. A motor rotates the rotor.

Magnetic rotational to linear actuator for well pumps

A submersible well pump assembly include a rotary pump driven by an electrical motor. A seal section operably connects between the motor and the pump for reducing a pressure differential between motor oil in the motor and well fluid surrounding the pump assembly. The pump assembly contains a sealed fluid. A sensor mounted to the well pump assembly detects contamination of the sealed fluid by well fluid encroaching into contact with the sealed fluid. The sensor may be mounted in the motor or the seal section to detect well fluid contamination of motor oil. The sensor may be mounted in a secondary pump that has that has temporary barriers to block the entry of well fluid into a buffer fluid contained in the secondary pump while the secondary pump is in a storage condition within a well.

Detection of well fluid contamination in sealed fluids of well pump assemblies

Systems and methods for preventing rotation of rotor bearings in electric motors which enable retrofitting of conventionally designed bearings to use spring-loaded keys instead of elastomeric T-rings to prevent rotation while allowing axial movement of the bearings within a stator bore. An elongated, curved spring arm is positioned in the nesting groove at the outer periphery of the bearing. One end of the spring may be secured to the bearing by positioning an S-shaped bend in the spring arm through a hole in the floor of the nesting groove. A key at the opposite end of the spring arm is urged radially outward by the spring arm. The key may be positioned in a slot in the outer portion of the bearing, and the spring arm may be retained in the groove by a retaining pin installed in the groove.

Systems and methods for preventing rotation of rotor bearings in a stator

A submersible well pump motor has features to prevent the carrier bearing from sliding axially along the stator due to thermal growth of the rotor. The rotor has a shaft and rotor sections spaced apart from each other. Carrier bearings are located between the rotor sections, each having an anti-rotation member that frictionally engages the inner diameter of the stator to prevent spinning of the carrier bearing. A deflectable thrust washer may be located between ends of the carrier bearing and the rotor sections. The thrust washer reduces in thickness in response to an axial thermal growth force due to axial thermal growth movement of the rotor sections and shaft. The thermal growth force is less than an amount of dislodging force required to cause the anti-rotation member to axially move relative to the stator. Rather than deflectable thrust washers, sacrificial thrust washers that dissolve prior to normal operation may be used.

Non-sliding carrier bearing in submersible pump motor and method of installation

Systems and methods for configuring stators for downhole electric motors, where a single master stator can be configured to function as multiple different types of stators. In one embodiment, a configurable stator has a plurality of magnet windings disposed within its body, wherein the windings are connected to a plurality of electrical terminals that are accessible from the exterior of the body of the stator. Each of the terminals is configured to enable any one of a plurality of different types of lead wires to be attached to it, thereby enabling the stator to be configured in various different ways. In one embodiment, the master stator can be configured as a single stator, an upper tandem stator, a middle tandem stator, or a lower tandem stator.

Systems and methods for configuring stators of downhole electric motors

Systems and methods for the construction of electric motors, where expandable material is inserted into the slots in which magnet wires are positioned and expanded in the slots to mechanically restrain the wires. One embodiment comprises a downhole electric motor such as might be used in an electric submersible pump (ESP) system. The motor has a stator with multiple slots in which magnet wires are positioned. A slot liner is positioned in each slot and an expansion pad is positioned in each slot between the slot liner and the slot wall nearest the bore of the stator. The wires are positioned inside the slot liner. When the motor is almost completely assembled, it is filled with oil. Some of the oil is absorbed by the expansion pads, which then expand to fill the unoccupied volume in the slots, thereby restraining the movement of the wires within the slots.

Systems and methods for wire containment within an electric motor

Systems and methods for monitoring partial discharge within a remotely located and inaccessible electric motor. One embodiment comprises a downhole electric motor of an electric submersible pump system positioned in a well. The motor includes a partial discharge monitoring system coupled to the motor's power terminals. The partial discharge monitoring system includes a filter subsystem, a processing subsystem, and a communication subsystem. The filter subsystem allows higher frequency signals to pass from the terminals to the processing subsystem. The processing subsystem identifies signal constituents that are associated with partial discharge, and may perform various types of processing or analysis of the signal received from the processing subsystem. The partial discharge information generated by the processing subsystem is passed to the communication subsystem, which communicates the information to remotely located surface equipment. The subsystems of the partial discharge monitoring system are configured to operate in a high-pressure, high-temperature downhole environment.

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Owasso, OK, United States of America

Sean A Cain