Nlight, Incorporated

Nlight Photonics Corporation

Aculight Corporation

Scott R Karlsen

Robert J Martinsen

Dahv A V Kliner

Roger L Farrow

Derek E Schulte

Yu Yan

Aaron L Hodges

Jason N Farmer

Scott A Lerner

Ken Gross

Jay Small

Keith W Kennedy

Rob Martinsen

Brian Victor

Mark R Pratt

Cary Steven Kiest

R Kirk Price

Dennis D Lowenthal

Walter R Sanders

Vito P Errico

David R Balsley

Mitch Stanek

Aaron W Brown

Ryan Hawke

Ronii C Mehl

Jeremy Young

Ron Stevens

Nicolas Trent Meacham

Joseph V DeBartolo, Jr

David C Senders

James M Haden

Austin Hagarty

Dahv AV Kliner

Some embodiments may include a power monitor to measure power of laser light propagating in a core of an optical fiber; the power monitor to generate a sensor signal using an optical sensor having a light sensitive section with no line of sight to part of the optical fiber; wherein the sensor signal is derived from light emerging laterally from the part of the optical fiber. Other embodiments may be disclosed and/or claimed.

Power monitoring in fiber-coupled laser systems

A scanned optical beam is divided so as to form a set of scanned subbeams. To compensate for scan errors, a portion of at least one subbeam is detected and a scan error estimated based on the detected portion. A beam scanner is controlled according to the estimated error so as to adjust a propagation direction of some or all of the set of scanned subbeams. The scanned subbeams with adjusted propagation directions are received by an f-theta lens and directed to a work piece. In typical examples, the portion of the at least one subbeam that is detected is obtained from the set of scanned subbeams prior to incidence of the scanned subbeams to the f-theta lens.

Scanner drift compensation for laser material processing

A laser system capable of producing a stable and accurate high-power output beam from one or more input beams of corresponding laser sources comprises one or more optical elements configured to receive the input beams wherein at least one of said one or more optical elements is made of high purity fused silica.

High power laser system

An apparatus includes a camera, a dark field illumination source, and a fiber inspection housing including a fiber connector input situated to receive an optical fiber connector so that an optical fiber output end of the optical fiber connector is removably insertable into an interior region of the fiber inspection housing and securable at a predetermined location in the interior region, a camera input situated to receive and secure the camera so that the camera is in optical communication with the interior region and the optical fiber output end, and a dark field illumination source input situated to receive the dark field illumination source so that light emitted from the dark field illumination source is received by the optical fiber output end at a dark field illumination angle and is scattered by contamination or defects associated with the optical fiber output end so as to be detectable by the camera.

Portable industrial fiber optic inspection scope

Laser pulses from pulsed fiber lasers are directed to an amorphous silicon layer to produce a polysilicon layer comprising a disordered arrangement of crystalline regions by repeated melting and recrystallization. Laser pulse durations of about 0.5 to 5 ns at wavelength range between about 500 nm and 1000 nm, at repetition rates of 10 kHz to 10 MHz can be used. Line beam intensity uniformity can be improved by spectrally broadening the laser pulses by Raman scattering in a multimode fiber or by applying varying phase delays to different portions of a beam formed with the laser pulses to reduce beam coherence.

Short pulse fiber laser for LTPS crystallization

An image compensated multi-beam system includes a beam splitter configured to receive an input light beam and split the input light beam into a plurality of processing light beams, beam scanning optics configured to receive the plurality of processing light beams and to scan the beams at a target, and an image compensation subsystem configured to selectively adjust the rotation of an image of the plurality of processing light beams at the target. A method for compensating a multi-beam image includes splitting an input light beam into a plurality of processing light beams with a beam splitter, scanning the plurality of processing light beams across a target with beam scanning optics, and selectively adjusting the rotation of an image of the plurality of processing light beams at the target.

Image rotation compensation for multiple beam material processing

An apparatus for heat deposition in additive manufacturing may include: a first optical beam source configured to generate a first optical beam; a second optical beam source configured to generate a second optical beam; and/or an optical system. The optical system may be configured to move the generated first optical beam over a target area. The optical system may be further configured to move the generated second optical beam over the target area so that a path of the second optical beam moving over the target area is dithered about a path of the first optical beam moving over the target area. The optical system may be configured to focus the generated first optical beam at a plane of a target area. The optical system may be further configured to focus the generated second optical beam at the plane of the target area.

Methods of and systems for heat deposition in additive manufacturing

An all-fiber optical beam switch mechanism includes a first length of fiber through which an incident optical beam having beam characteristics propagates along a first propagation path and which has a first refractive index profile (RIP). The first RIP enables, in response to an applied perturbation, modification of the optical beam to form an adjusted optical beam that is movable to propagate along a second propagation path. A second length of fiber is coupled to the first length of fiber and formed with multiple spaced-apart, non-coaxial confinement cores. A selected state of applied perturbation moves the second propagation path of the adjusted optical beam to a position of a selected corresponding one of the multiple confinement cores to confine and thereby direct the adjusted optical beam to a corresponding beam output location at the output of the second length of fiber.

All-fiber optical beam switch

An apparatus for temperature control in additive manufacturing may include: an optical beam source configured to generate one or more optical beams; a homogenizer configured to flatten an irradiance profile of the generated one or more optical beams; and/or an optical system configured to form the generated one or more optical beams so as to match a portion of a shape of a powder bed. The apparatus may include optical beam sources configured to generate two or more optical beams; and/or an optical system configured to form the generated two or more optical beams to match the portion of the shape of the powder bed. The apparatus, using the formed one or more optical beams with the flattened irradiance profile or using the formed two or more optical beams, may be configured to pre-heat the powder bed prior to fusing and/or to post-heat the fused powder bed.

Systems for and methods of temperature control in additive manufacturing

Disclosed herein are methods, apparatus, and systems for perturbing a laser beam propagating within a first length of fiber to adjust one or more beam characteristics of the laser beam in the first length of fiber or a second length of fiber or a combination thereof, coupling the perturbed laser beam into a second length of fiber and maintaining at least a portion of one or more adjusted beam characteristics within a second length of fiber having.

Method and system for cutting a material using a laser having adjustable beam characteristics

Systems and methods for modifying an optical beam and adjusting one or more beam characteristics of an optical beam are provided. The system may include a first length of fiber operably coupled with an optical beam source and configured to receive an optical beam therefrom. The system may also include a perturbation device operably coupled with the first length of fiber and configured to modify the optical beam traversing therethrough, and a second length of fiber operably coupled with the first length of fiber and configured to receive the modified optical beam therefrom. The system may further include a beam shaping assembly configured to receive the modified optical beam from the second length of fiber, adjust one or more beam characteristics of the modified optical beam, and direct the adjusted optical beam to a downstream process.

Systems and methods for modifying beam characteristics

An apparatus includes beam shearing optics situated to receive a collimated beam and to shear the collimated beam along a first direction so as to form a plurality of adjacent collimated beam portions, and homogenization optics situated to receive and homogenize the adjacent collimated beam portions along at least the first direction so as to produce a homogenized output beam. A method includes shearing a collimated beam having a beam parameter product (bpp) along an axis so as to form a plurality of sheared collimated beam portions, and arranging the sheared collimated beam portions adjacent to each other so that a line beam having a length and thickness that is formed with the light from the sheared collimated beam portions has a lower bpp associated with the line beam thickness than the bpp of the collimated beam along the axis.

Reverse interleaving for laser line generators

A multi-beam laser material processing system for processing a target includes a beam splitting system situated to receive an input beam, the beam splitting system including a beam splitter situated to receive and split the input beam into a plurality of subbeams, a focus lens situated to receive the subbeams and cause the subbeams to converge, a zoom lens system situated to receive the subbeams and adjust the magnification of the subbeams at the target, and a dispersion compensation system situated to receive the subbeams and compensate for dispersion associated with the subbeams, the dispersion compensation system including a negative diffractive lens and a positive diffractive lens.

Growing community of inventors

Battle Ground, WA, United States of America

Scott R Karlsen