Avanex Corporation

Corning Incorporated

Zygo Corporation

Scott M Hellman

Paul A Townley-Smith

Michael Ushinsky

Heinrich G Muller

Marc G Brun

Kurt R Francis

Michael Uschitsky

Peter Gerard Wigley

Eliseo R Ranalli

David A Thompson

David S Marx

William L DeBoynton

John Kondis

Patrick B Paolini

Bryan P Paolini

Liusheng Wang

Michael Uschinsky

Heinrich G O Muller

A fiber optic perimeter detection system includes a receiver to receive output light signals from sensors positioned at different regions, each sensor including a sensing fiber. Each sensor generates an output light signal having a specified wavelength, the output light signal having a property that varies when stress is induced in the sensing fiber. The perimeter detection system includes a memory to store information related to a mapping between the wavelengths of the output light signals and the regions where the sensors are positioned.

Perimeter detection using fiber optic sensors

Optical package and module designs use multiple-port (e.g. six-port) optical packages to create compact DWDM modules, add/drop packages, heat dissipation packages, optical amplifier filters, and the like.

Multiple-port optical package and DWDM module

An optical package comprises an optical element (e.g., a filter), a reflective surface, an input optical fiber and an output optical fiber. A light signal travels through the input fiber and through the element where it is shaped or modified a first time. The shaped light signal is reflected by the reflective surface and is again transmitted through the element where it is shaped or modified a second time. The twice-shaped light signal then travels out through the output fiber. The package thereby utilizes the element two times. The package is useful in wavelength division multiplex (WDM) telecommunication systems and other light processing systems.

Optical package with cascaded filtering

A multiple-port optical device uses improved fiber ferrules comprising various capillary designs and shapes to precisely position optical fibers and, in particular, the optical fiber cores. The fibers are screened for geometric characteristics which further aide in precisely positioning the fiber cores. The ferrules, capillaries, fibers, and adhesives are combined to reduce adverse thermal effects and maintain the position of the fibers over a broad range of environmental conditions in which DWDM packages and modules are required to operate.

Precision fiber ferrules

An optical assembly includes a lens unit having a first lens and a second lens arranged on a common optical path with substantially coincident optical axes. Each lens has a transmission region through which light passes from a first side to a second side of the lens, and a first and a second table region on the periphery of the transmission region. The table regions are flat surfaces positioned on the first and second sides of each lens. An optical element holding tube is butt-coupled to the first table region of the first lens. An optical element, such as a filter, is supported on the first element holding tube. A second lens support tube holds the first lens and the second lens at opposite ends, with the first element holding tube therebetween. The first and second lenses and the optical element are passively aligned and then fixed in place with optical adhesive at the butt joints.

Package for optical filter device

A multiple-port optical device combines two polarization combiner-splitters into one package. Two single mode optical fibers are enclosed in a first ferrule of the package and are optically coupled to four polarization maintaining fibers enclosed in a second ferrule of the package. The optical fibers are precisely positioned using improved fiber ferrules comprising various capillary designs. A prism is mounted between the single mode fibers and the polarization maintaining fibers. The fibers are screened for geometric characteristics which aide in precisely positioning the fiber cores. The ferrules, capillaries, fibers, and adhesives are combined to reduce adverse thermal effects over a broad range of environmental conditions. The precise positioning and geometry of the optical fibers aids in optically aligning the elements of both polarization combiner-splitters in the one package. The invention is applicable to related devices such as multiple isolators, combiner-isolators, splitter-isolators, and the like.

Multiple polarization combiner-splitter-isolator and method of manufacturing the same

An apparatus and method of manufacturing multiple-port optical devices and packages includes the steps of positioning pairs of screened optical fibers in a precision ferrule of a collimating assembly; determining a desired angle of incidence (AOI) for an optical element; positioning the assembly in a movable fixture; moving the assembly into engagement with an optical element holder unit having an optical element mounted thereto; micro-tilting the element holder to actively align the optical element and fibers to preferably achieve an insertion loss (IL) less than about 0.2 dB; and curing adhesive to initially secure the aligned optical element assembly.

Six-port optical package and method of manufacturing

Multiple -port optical package and DWDM module

A method of bonding together first and second components and a joint are provided. The method includes the steps of applying a film coating of electrically conductive material to an adjoining interface of a first component surface of the first component and a second component surface of the second component. The film coating has a thickness of less than 200 nanometers. The method also includes the step of positioning the first and second components such that the film coating is disposed between the first and second component surfaces. The method further includes the step of irradiating microwave energy to the film coating to generate thermal energy on the film coating to bond together the first and second components.

Microwave assisted bonding method and joint

Methods of making a multiple-port optical device include precisely positioning pairs of optical fibers inside of a fiber ferrule using a positioning means, such as shaped capillaries or an external clamp, to hold the position of the fibers while adhesive is applied to the fibers and cured. The external precision positioning means comprise silicon wafers which are etched to form capillaries or guides for the fibers. Adhesive is applied to the fibers and wicked into the fiber ferrule capillary to completely fill the capillary. The external positioning means is removed after curing and the fiber ferrule is polished for use in optical devices such as multiple-port DWDM filter packages.

Methods of making a multiple-port optical package

An apparatus and method of building multiple-port optical devices characterizes optical filters according to a desired angle of incidence. Fiber ferrules are manufactured to precisely position at least two pairs of optical fibers inside the ferrules. The fiber ferrules are then characterized according to the distance between the fiber cores of the fiber pairs (i.e. the separation distance). The filters and the fiber ferrules are matched according to predetermined tolerances. The filter, or other optical element, is optically aligned with each pair of optical fibers and bonded into place. Light signals, such as DWDM signals, are then transmitted through the devices and the single filter or optical device operates on the multiple signals.

Method of matching optical elements and fiber ferrules

A method for making an optical collimating device having three or more ports. A test light having the same wavelength as that at which the filter is designed to operate is transmitted through the input collimator. The angle of incidence is measured, and the location where the reflected beam reaches the ferrule is determined. The data dictates where the output fiber pigtail should be positioned within the ferrule to achieve the measured angle of incidence for that transmitted wavelength and the spacing between input and output pigtails based on the angle of reflection. Multiple ferrules containing two or more pigtails corresponding to a particular filter operating at a particular wavelength are segregated into separate collimator bins that are marked accordingly.

Method of making an optical fiber collimating device

A method of manufacturing a filter includes the steps of positioning a collimator assembly including a GRIN lens mounted thereto in a movable fixture, placing a UV or thermally curable adhesive on the periphery of the GRIN lens, moving the GRIN lens into engagement with a filter holder having a filter mounted therein, micro-tilting the filter holder while monitoring the input and output signals of the fibers coupled to the GRIN lens for insertion loss less than about 0.1 dB, and applying UV radiation through the filter end of the filter holder to initially cure the aligned subassembly. In a preferred embodiment, the resultant subassembly is subsequently stress relieved and thoroughly cured. In another embodiment, UV radiation is applied to the filter holder GRIN lens interface through one or more apertures formed in the side of the filter holder. An optical filter has an input ferrule with an input cone having an axial length greater than about 3 mm to reduce S-bending of input fibers, thereby minimizing resultant insertion losses. The filter includes a holder with an annular seat formed in one end for receiving a filter and a lens-receiving aperture at an opposite end which allows micro-tilting of the filer holder to provide an alignment at an angle of less than about 1&deg; to the axis of the GRIN lens.

Three-port filter and method of manufacture

A temperature compensated optical filter assembly including a plurality of thin films having temperature dependent indices of refraction which are deposited on a glass substrate so as to form a conventional interference filter thereon. The glass substrate is adhesively coupled to a metal holder such that the deposited thin film interference filter is interposed between the glass substrate and an adhesive layer distributed along a mounting surface of the holder. Thus, a first thermal mismatch stress is applied by the glass substrate onto an inner layer of the interference filter and a second mismatch stress is applied by the holder onto an outer layer of the interference filter, wherein the first and second mismatch stresses depend on the temperature of the filter assembly. The glass substrate, the adhesive, and the holder are preferably formed of materials having mechanical properties such that the first and second mismatch stresses compensate for the effects of the temperature dependent indices of refraction of the thin films so as to uniformly maintain the spectral performance of the filter assembly in response to a change in temperature. In one embodiment, an additional degree of freedom is obtained by electro/magneto-strictively prestressing the thin film stack during the formation thereof. In another embodiment, an active stress management system is utilized.

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Garden Grove, CA, United States of America

Scott M Hellman