Ford Global Technolgoies, LLC

Scott J Bell

Vladimir Vladimirovich Bogachuk

Patrick Daniel Maguire

Henry W Hausler

Bhimaraddi Venkaraddi Alavandi

Conor Daniel Hennessey

Shane Edward Foley

Harsha Kusnoorkar

Robert Reiners

Shawn Michael Morgans

Peter Simeon Lazarevski

Steve Scott Allen

Jeffrey A Walesch

Jeffrey Ronald Bohmer

Jayanth Kumar Basavalingiah

Jeffrey Lipa

Sukhwinder Singh Dhindsa

Joseph Skynar

Stephen Dockstader

Richard F Huddleston, Iii

A structural assembly for an electric vehicle includes a vehicle frame, a battery structure, a pair of mounting structures, and a plurality of fasteners. The vehicle frame includes opposed longitudinal rails. The battery structure is disposed between the opposed longitudinal rails and includes a battery housing configured to house power storage units. Each mounting structure is secured to a respective side of the battery housing and supports a corresponding longitudinal rail. The plurality of fasteners extend through a corresponding mounting structure of the pair of mounting structures and a corresponding longitudinal rail of the opposed longitudinal rails to secure the vehicle frame and the battery structure to each other. An outer periphery of the corresponding mounting structure is substantially flush with an outer periphery of the corresponding longitudinal rail.

Structural assembly and vehicle having structural assembly

A structural assembly for a vehicle includes a vehicle frame distinct from a vehicle body. The vehicle frame includes opposed longitudinal rails. Each rail includes a single, monolithic body having a central internal brace and a pair of opposed ends. One end of the opposed ends is fixed to a first side of the central internal brace and the other end of the opposed ends is fixed to a second side of the central internal brace that is opposite the first side.

A structural assembly for an electric vehicle includes a vehicle frame and a battery structure. The vehicle frame is distinct from a vehicle body and includes a front section, a rear section and a mid-section disposed between the front and rear sections. The mid-section includes opposed longitudinal rails. The battery structure is configured to house power storage units and is disposed between the opposed longitudinal rails. The battery structure includes a battery housing secured to the opposed longitudinal rails of the mid-section. The mid-section and the battery housing are combined into a unitized structure that is removably secured to the front and rear sections of the vehicle frame.

Vehicle subframes and methods of producing the same are disclosed. An example apparatus includes a subframe of a vehicle including longitudinal members, and lateral extensions extending from the longitudinal members, the lateral extensions extending outward from a longitudinal centerline of the vehicle, outer edges of the lateral extensions including contours to avoid turn radii of steerable tires of the vehicle.

Vehicle subframes and methods of producing the same

An electrified vehicle assembly includes a frame that has a passenger side rail and a driver side rail. The assembly further includes a battery support plate and a battery pack. The battery support plate is secured to the passenger side rail and the driver side rail. The battery pack has a plurality of cross-members. To secure the battery pack to the battery support plate, mechanical fasteners each extend through an aperture in the battery support plate to engage one of the cross-members.

Support structures for vehicle underbody mounted battery packs

A motor vehicle assembly includes a front end module, a front suspension and a SORB structure connected to the front end module and the front suspension. That SORB structure includes a cross member, a first crush horn, a second crush horn, a first support bracket and a second support bracket.

Motor vehicle assembly incorporating a front end module, a front suspension and a SORB structure

Modular vehicle platforms are disclosed. An example modular platform includes a frame to couple to a body of a vehicle. A first bracket is coupled to the frame. One of a second bracket or a third bracket is coupled to the frame. The first bracket is spaced from the second bracket or the third bracket. The first bracket and the second bracket enable attachment of a first suspension to the frame. The first bracket and the third bracket enable attachment of a second suspension to the frame. The first suspension has a first geometry that is different than a second geometry of the second suspension.

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Canton, MI, United States of America

Scott J Bell