Greatbatch Ltd.

Wilson Greatbatch Technologies, Inc.

Scott Hall

Dominick J Frustaci

Paul T Hallifax

Tina L Urso

Philip S Wutz

Kenneth Moceri

Raymond S Konopa

Daniel Baumer

John Skoumpris

Michael Guidi

Deborah McNally

Brian Mau

Joseph M Probst

Shenandoah Hennrich

Shenandoah Henrich

Philip Wutz

An electrochemical cell comprising a cathode material contacted to a perforated current collector having a portion left uncovered and an anode material contacted to an anode current collector is described. A separator sheet segregating the anode from direct contact with the cathode is folded back upon itself along a crease with an upper portion at least partially sealed to a lower portion along an aligned peripheral edge to form an envelope. A first envelope portion houses the cathode having the uncovered portion of the cathode current collector spaced from the crease and a second envelope portion houses the anode. The first envelope portion is sealed to the second envelope portion through the uncovered perforations of the cathode current collector to lock the anode aligned with the cathode. The anode and cathode are then wound into a jellyroll electrode assembly housed in a cylindrical casing and activated with an electrolyte.

Electrochemical cell having a pocket separator design

A method of manufacturing an electrochemical cell is described. A separator sheet segregating the anode from direct contact with the cathode is folded back upon itself along a crease with an upper portion at least partially sealed to a lower portion along an aligned peripheral edge to form an envelope. A first envelope portion houses the cathode having an uncovered portion of the cathode current collector spaced from the crease and a second envelope portion houses the anode. The first envelope portion is sealed to the second envelope portion through uncovered perforations of the cathode current collector to lock the anode aligned with the cathode. The anode and cathode are then wound into a jellyroll electrode assembly housed in a cylindrical casing and activated with an electrolyte.

Method for providing an electrochemical cell having a pocket seperator design

An economical method for manufacturing an electrode assembly of virtually any shape to fit into a similarly shaped casing without compromising volumetric efficiency is described. This is accomplished by providing an electrode assembly of multiplate anode and cathode plates that substantially match the internal shape of the casing. That way, no matter what shape the device being powered by the cell dictates the electrode assembly assumes, as little internal volume as possible is left unoccupied by electrode active materials.

Electrochemical cell having a multiplate electrode assembly housed in an irregularly shaped casing

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North Tonawanda, NY, United States of America

Scott Hall