Saudi Basic Industries Corporation

Juttu, Gopalakrishnan G.

Mitchell, Scott F.

Khanmamedova, Alla Konstantin

Scott F Mitchell

Alla Konstantin Khanmamedova

Scott A Stevenson

Gopalakrishnan G Juttu

Dustin Farmer

Jim Vartuli

Paul E Ellis

Michael Mier

Robin J Bates

Robert Scott Smith

Gopalakrishnam G Juttu

Godpalakrishnan G Juttu

Dustin B Farmer

In an embodiment a catalyst comprises a medium or large pore zeolite having germanium incorporated into the zeolite framework. The zeolite can have a pore structure that is one dimensional, two dimensional or three dimensional. A metal selected from Group 10 can be deposited on the zeolite. In an embodiment, a process for synthesizing the zeolite comprises preparing a medium pore zeolite containing germanium in the framework of the zeolite and calcining the zeolite. In an embodiment, the catalyst can be used in a process for the conversion of hydrocarbons comprising contacting a hydrocarbon stream containing alkanes, olefins, or mixtures thereof having 2 to 12 carbon atoms per molecule with the catalyst and recovering the product.

Catalyst for conversion of hydrocarbons, process of making and process of using thereof&#x2014;Ge zeolite

This invention is for a catalyst for conversion of hydrocarbons. The catalyst is a non-acidic germanium zeolite, such as Ge-ZSM-5, on which at least two metals, platinum and at least one other metal selected from Group 7, Group 8, Group 9, Group 10 and tin, are deposited on the germanium zeolite. Examples of the other metal are iridium, rhenium, palladium, ruthenium, rhodium, iron, cobalt and tin. The catalyst is prepared by synthesizing a germanium zeolite; depositing platinum and at least one other metal on the germanium zeolite; and calcining after preparation of the zeolite, before depositing the metals or after depositing the metals. The catalyst may be used in a process for the conversion of hydrocarbons, such as propane to aromatics, by contacting the catalyst with a hydrocarbon stream containing alkanes, olefins and mixtures thereof having 2 to 12 carbon atoms per molecule and recovering the product.

Catalyst for conversion of hydrocarbons, process of making and process of using thereof&#x2014;bimetallic deposition

This invention is for a catalyst for conversion of hydrocarbons. The catalyst is a germanium zeolite, such as Ge-ZSM-5, on which at least two metals, platinum and at least one other metal selected from Group 7, Group 8, Group 9, Group 10 and tin, are deposited on the germanium zeolite. Examples of the other metal are iridium, rhenium, palladium, ruthenium, rhodium, iron, cobalt and tin. The catalyst is prepared by synthesizing a germanium zeolite; depositing platinum and at least one other metal on the germanium zeolite; and calcining after preparation of the zeolite, before depositing the metals or after depositing the metals. The catalyst may be used in a process for the conversion of hydrocarbons, such as propane to aromatics, by contacting the catalyst with a hydrocarbon stream containing alkanes, olefins and mixtures thereof having 2 to 12 carbon atoms per molecule and recovering the product.

This invention is for a catalyst for conversion of hydrocarbons. The catalyst contains a zeolite having germanium and at least one selected from the group consisting of tin and boron incorporated into the zeolite framework and at least one metal selected from Group 10 deposited on the zeolite. The catalyst is prepared by synthesizing a zeolite having germanium and at least one selected from the group consisting of tin and boron incorporated into the zeolite framework; depositing the metal; and calcining after preparation of the zeolite and before or after depositing the metal. The catalyst may be used in a process for the conversion of hydrocarbons, such as propane to aromatics, by contacting the catalyst with alkanes having 2 to 12 carbon atoms per molecule and recovering the product.

Catalyst for conversion of hydrocarbons, process of making and process of using thereof&#x2014;incorporation-1

This invention is for a catalyst for conversion of hydrocarbons. The catalyst contains a zeolite with one element from Group 13, Group 14, or the first series transition metals and, optionally, germanium and/or aluminum in the zeolite framework. At least one Group 10 metal, such as platinum, is deposited on the zeolite. Examples of the elements in the framework are tin, boron, iron or titanium. The catalyst is prepared by synthesizing a zeolite with one element from Group 13, Group 14, or the first series transition metals and, optionally, germanium and/or aluminum in the zeolite framework; depositing the metal; and calcining after preparation of the zeolite and before or after depositing the metal. The catalyst may be used in a process for the conversion of hydrocarbons, such as propane to aromatics, by contacting the catalyst with alkanes having 2 to 12 carbon atoms per molecule and recovering the product.

Catalyst for conversion of hydrocarbons, process of making and process of using thereof

This invention is for a catalyst for conversion of hydrocarbons. The catalyst is a medium pore germanium zeolite, a germanium aluminophosphate (AlPO) or a germanium silicoaluminophosphate (SAPO). At least one metal selected from Group 10 is deposited on the medium pore zeolite and, optionally on the germanium aluminophosphate (AlPO) or a germanium silicoaluminophosphate (SAPO). The catalyst is prepared by synthesizing a medium pore zeolite, an aluminophosphate (AlPO) or a silicoaluminophosphate (SAPO) with germanium incorporated into the framework and calcining the medium pore germanium zeolite, germanium aluminophosphate (AlPO) or germanium silicoaluminophosphate (SAPO). At least one metal may be deposited on the germanium zeolite, germanium aluminophosphate (AlPO) or a germanium silicoaluminophosphate (SAPO). The catalyst may be used in a process for the conversion of hydrocarbons, such as propane to aromatics, by contacting the catalyst with a hydrocarbon stream containing alkanes having 2 to 12 carbon atoms per molecule and recovering the product.

Catalyst for conversion of hydrocarbons, process of making and process of using thereof&#x2014;Ge zeolites

Catalyst for conversion of hydrocarbons, process of making and process of using thereof&#x2014;incorporation 2

The present invention is for a catalyst, a process for making the catalyst and a process for using the catalyst in aromatization of alkanes having three to five carbon atoms per molecule, such as propane, to aromatics, such as benzene, toluene and xylene. The catalyst is an aluminum-silicon zeolite having a silicon to aluminum atomic ratio (Si:Al) greater than 15:1, such as MFI or ZSM-5, on which germanium, aluminum and a noble metal, such as platinum, have been deposited. The catalyst may be bound with magnesia, alumina, titania, zirconia, thoria, silica, boria or mixtures thereof. The aluminum and germanium may be deposited simultaneously on the zeolite.

Zeolite catalyst with deposited germanium, aluminum and platinum for aromatization of alkanes, process of making and process of using thereof

This invention is for a catalyst for conversion of alkanes having two to six carbon atoms per molecule to aromatics. The catalyst is a MFI zeolite with a crystallite size of less than 15 microns with, in addition to silicon and aluminum, germanium as a framework element. Platinum is deposited on the zeolite. The zeolite may contain other optional tetravalent and trivalent elements in the zeolite framework. The catalyst is synthesized by preparing a zeolite containing aluminum, silicon, germanium and, optionally, other elements in the framework, calcining the zeolite and depositing platinum on the zeolite. The catalyst may be used for aromatization of alkanes, such as propane, to aromatics, such as benzene, toluene and xylenes.

Process of using germanium zeolite catalyst for alkane aromatization

This invention relates to a process for the aromatization of Cto Calkanes, such as hexane, heptane and octane, to aromatics, such as benzene, ethyl benzene, toluene and xylenes, with a germanium-containing zeolite catalyst. The catalyst is a non-acidic aluminum-silicon-germanium zeolite on which a noble metal, such as platinum, has been deposited. The zeolite structure may be of MFI, BEA, MOR, LTL or MTT. The zeolite is made non-acidic by being base-exchanged with an alkali metal or alkaline earth metal, such as cesium, potassium, sodium, rubidium, barium, calcium, magnesium and mixtures thereof, to reduce acidity. The catalyst is sulfur tolerant and may be pretreated with a sulfur compound, i.e., sulfided. The hydrocarbon feed may contain sulfur up to 1000 ppm. The present invention could be applicable to a feedstream which is predominantly paraffinic and/or low in naphthenes. Lowering the hydrogen to hydrocarbon ratio increases conversion and aromatics selectivity.

Aromatization of alkanes using a germanium-zeolite catalyst

This invention relates to a process for regeneration of a zeolite catalyst, specifically an aluminosilicate zeolite with germanium substituted in the framework for silicon and with platinum deposited on the zeolite. The catalyst may be used in a process for aromatization of alkanes, specifically C-Calkanes. The regeneration process 1) removes coke and sulfur from the catalyst via oxidation, 2) redisperses platinum on the surface of the catalyst via chlorine gas, 3) removes chlorine and bind Pt to the surface of the zeolite by steaming, 4) reduces the catalyst in hydrogen, and 5) optionally, resulfides the catalyst. The zeolite may be a MFI zeolite. The catalyst may be bound with an inert material which does not act as a binding site for platinum during the regeneration process, for example, silica.

Regeneration of platinum-germanium zeolite catalyst

This invention relates to a process for making a germanium-zeolite without using fluoride compounds. The zeolite is preferably a MFI-type structure, most preferably a ZSM-5 MFI zeolite. The germanium-zeolite is synthesized essentially in the absence of fluoride compounds from an aqueous gel containing a silica source, a germanium source, an aluminum source and a structure directing agent in the presence of an acid which does not contain fluorine, such as sulfuric acid, acetic acid, nitric acid, phosphoric acid hydrochloric acid or formic acid.

Process for making a germanium-zeolite

Aromatization of alkanes having one to four carbon atoms per molecule to aromatics, such as benzene, toluene and xylenes (BTX), uses a catalyst of a crystalline zeolite on which platinum has been deposited, specifically a platinum-containing ZSM-5. A byproduct of the process is a light gas fraction of methane and ethane. The use of a platinum-containing ZSM-5 catalyst in an alkane aromatization process, such as the Cyclar process, suppresses the formation of methane and increases selectivity to BTX. The high content of ethane relative to methane in the light gas fraction allows this process effluent to be a feedstream for a cracker.

Process for alkane aromatization using platinum-zeolite catalyst

This invention relates to a process for making a germanium-zeolite. The zeolite is preferably a MFI-type structure, most preferably a ZSM-5 MFI zeolite. The germanium-zeolite is synthesized from an aqueous gel containing a silica source, a germanium source, an aluminum source and a structure directing agent in the presence of an acid to control the pH of the gel in the range of 6.5 to 13.5, preferably 7.5 to 11, to maximize the amount of germanium incorporated into the zeolite framework. Optionally, a sodium compound may be introduced into the reaction mixture gel either before or after the addition of the acid, preferably before.

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The Woodlands, TX, United States of America

Scott F Mitchell