Gecko Robotics, Inc.

Scott Ashley Corl

Kevin Y Low

Edward A Bryner

Chase David

Jose Aparicio

Juan Roberto Mendoza Mora

Troy Demmer

Systems, methods, and apparatus for ultra-sonic inspection of a surface are described. An example system may include an inspection robot structured to move in a direction of travel on an inspection surface. The inspection robot may include a payload including a first ultrasonic (UT) phased array and a second UT phased array, the first UT phased array and the second UT phased array being arranged in a parallel configuration. The inspection robot may include a rastering device structured to move the payload in a direction of inspection, the direction of inspection being distinct from the direction of travel and the direction of inspection being distinct from the parallel configuration of the first UT phased array and the second UT phased array.

Systems, methods, and apparatus for ultra-sonic inspection of a surface

Robotic systems for ultrasonic surface inspection using shaped elements are described. An example system may have an inspection robot structured to move in a direction of travel on an inspection surface. The inspection robot may include: a payload having a first ultrasonic (UT) phased array and a second UT phased array, a rastering device operatively coupled to the payload, and structured to execute reciprocating motion of the payload, and a means for inspecting a weld affected region of the inspection surface on three (3) axes of inspection.

Robotic systems for ultrasonic surface inspection using shaped elements

Systems for assessment of weld adjacent heat affected zones are described. An example system may include an inspection robot having a first payload comprising a first plurality of ultrasonic (UT) phased arrays, and a second payload comprising a second plurality of ultrasonic (UT) phased arrays. The inspection robot is configured to move in a direction of travel corresponding to a weld of an inspection surface, and the first payload is structured to measure characteristics of a first region of the inspection surface on a first side of the weld while the second payload is structured to measure characteristics of a second region of the inspection surface on a second side of the weld.

Systems for assessment of weld adjacent heat affected zones

Robotic systems for surface inspection with simultaneous measurements at multiple orientations are described. An example inspection system may include a robot for traversing an inspection surface, the robot having an inspection payload to support an inspection element with two phased array UT elements, the first phased array at a first surface orientation and the second phased array at a second surface orientation, both orientations relative to the inspection surface. Each of the inspection elements includes a couplant connection structured to receive couplant from the robot. The inspection further includes a tether fluidly coupling a couplant source to the robot.

Robotic systems for surface inspection with simultaneous measurements at multiple orientations

Robotic systems for rapid ultrasonic surface inspection are described. An example system may have an inspection robot to move in a direction of travel on an inspection surface. The robot may have a payload with a first and a second ultrasonic (UT) phased array, and a rastering device that executes a reciprocating motion of the payload. The system may have an inspection controller with a positioning circuit to provide an inspection position command, an inspection circuit to provide a rastering position command and an interrogation command. The robot is responsive to the inspection position command to move to an inspection position, and the rastering device is responsive to the rastering position command to move the payload through at least a portion of a range of reciprocating motion. The UT phased arrays are responsive to the interrogation command to perform an inspection on three axes of inspection.

Robotic systems for rapid ultrasonic surface inspection

Systems for ultrasonic measurements of an inspection surface is described. An inspection robot with a payload moves in a direction of travel across an inspection surface. The payload has two sensor holders, the first sensor holder to hold a first UT array at a first orientation and the second to hold a second UT array at a second orientation A sensor holder linking component holds the two UT phased arrays in a parallel configuration along their long edges. An arm of the payload may be pivotably connected to both the sensor linking component at one end and a lift connection element on the other end. The lift component has a lift motor to raise the lift connection element. A rastering device moves the payload in a direction of inspection which is distinct from both the direction of travel and the parallel configuration of the two phased UT arrays.

Growing community of inventors

Pittsburgh, PA, United States of America

Scott Ashley Corl