Inductotherm Corp.

Satyen N Prabhu

Oleg S Fishman

Joseph T Belsh

Peter Aruanno

Thomas W Shorter

John H Mortimer

Mike Maochang Cao

Emad Tabatabaei

William R Pflug

Ted Haines

Marcelo Albano Paiva

Graham Cooper

Vitaly A Peysakhovich

Edward J Bell

Bernard M Raffner

Adam J Westerland

Aleksandr Olegovich Spiridonov

Dale William Vetter

Nikita Skorodinski

John P Burk

Laurence A Krupnick

Nier Wu

Bradley Winters

Bhavin Patel

A renewable energy powered thermal processing system is formed from a renewable energy source operably connected to an inverter via a charge controller. In one embodiment, a solar renewable energy source is operably connected to the inverter via a solar charge controller. The inverter is connected to a renewable energy storage device and further conditions the current for the thermal processing power supply, which then delivers energy to a thermal processing unit. A supplemental renewable energy source, such as wind, may further be operably connected to the inverter via a supplemental charge controller. As such, the thermal processing unit can be powered solely by renewable energy directly or stored renewable energy within the renewable energy storage device to provide a standalone, grid-independent renewable energy powered thermal processing system. Optionally, a grid tie may further selectively connect the system to an external power grid as a backup source of energy.

Renewable energy powered thermal processing system

A method of cooling an electric induction furnace for melting and holding a reactive metal or alloy is provided where the electric induction furnace has an upper furnace vessel and an induction coil in a modular inductor furnace is positioned below the upper furnace vessel with a melt-containing vessel positioned inside the induction coil with a gap between the outside surface of the melt-containing vessel and the inside surface of the induction coil that is used to circulate a cooling fluid for cooling the melt-containing vessel to inhibit leakage of the reactive metal or alloy melt from the melt-containing vessel. The melt-containing vessel can be integrated with a cooling system for cooling the melt-containing vessel. Modularity of the melt-containing vessel, induction coil and cooling system facilitates servicing of the modular inductor furnace without disassembly of the entire electric induction furnace.

Method of cooling electric induction melting and holding furnaces for reactive metals and alloys

An electric induction furnace for heating and melting electrically conductive materials is provided with a lining wear detection system that can detect replaceable furnace lining wear when the furnace is properly operated and maintained. In some embodiments of the invention the lining wear detection system utilizes an electrically conductive wire assemblage embedded in a wire assemblage refractory disposed between the replaceable lining and the furnace's induction coil.

Electric induction furnace with lining wear detection system

Large steel ingot casting is accomplished with a top suspended induction heating device supplied with variable power and variable frequency from a power source. By the induction heating and stirring provided by the top suspended induction heating device, metal solidification advances progressively upwards from bottom to top, and the upper molten metal in a riser part compensates for shrinkage of the lower solidified metal in the main part. Inclusions are selectively moved out of the molten metal by a variable electromagnetic stirring force and the formation of casting defects is suppressed.

Controlled casting of in-mold large steel ingot with induced variable power and variable frequency applied to the top surface of molten metal in-mold

Apparatus and method are provided for life cycle wear monitoring of a consumable refractory in an electric induction furnace used for heating and melting materials by accumulating laser imaging data of the refractory's inner surface periodically over the refractory's life cycle while the furnace is utilized in a foundry environment and processing the accumulated imaging data for comparative analysis with previous laser imaging data of the refractory's inner surface.

Electric induction heating and melting furnace refractory life cycle wear imaging and processing

A sealed tilt pour electric induction furnace and furnace system is provided for supplying a reactive molten material from the furnace to a reactive molten material processing apparatus without exposing the reactive molten material to the ambient environment. The rotating component of a rotary union is connected to the furnace's enclosed furnace pour spout and rotates simultaneously with the tilt pour furnace about a common horizontally oriented rotational axis to supply the reactive molten material to the reactive molten material processing apparatus connected to the stationary component of the rotary union.

Sealed tilt pour electric induction furnaces for reactive alloys and metals

An electric induction furnace for melting and holding a reactive metal or alloy is provided with an upper furnace vessel, an induction coil positioned below the upper furnace vessel, and a melt-containing vessel positioned inside the induction coil with a gap between the outside surface of the melt-containing vessel and the inside surface of the induction coil that can be used to circulate a cooling fluid for cooling the wall of the melt-containing vessel to inhibit leakage of the reactive metal or alloy melt from the vessel. The melt-containing vessel can be integrated with a cooling system for cooling the melt-containing vessel. The melt-containing vessel, induction coil and cooling system can be provided as modular components to facilitate servicing of the melt-containing vessel, the induction coil and the cooling system.

Electric induction melting and holding furnaces for reactive metals and alloys

A clean cell environment for a continuous roll-over electric induction batch casting furnace system is provided where each combination of batch charge, for example an ingot, induction melting (ingot-melt) process and mold-pour process are performed in a clean cell environment and each combination ingot-melt and mold-pour process is traceable as to the identity of the specific ingot, or other charge form (composition) and the mold (fabrication identifier).

Clean cell environment roll-over electric induction casting furnace system

A batch charge conveying system is provided for multiple electric induction furnaces where each one of the multiple furnaces has a separate charge conveying apparatus. An assembled batch charge is loaded on a single assembled batch charge transport apparatus that selectively delivers the assembled batch charge to a separate charge conveying apparatus associated with one of the multiple electric induction furnaces.

Batch charge conveying systems for electric induction furnaces

An electric induction system and method is provided for induction heating and melting of basalt charge for the production of molten process basalt that can be used for molten basalt processes that produce basalt articles of manufacture including cast basalt articles and continuous basalt casting processes for producing basalt articles such as fibers and filaments.

Basalt processing via electric induction heating and melting

Electric induction furnace lining wear detection system

An electric induction furnace for heating and melting electrically conductive materials is provided with a lining wear detection system that can detect replaceable furnace lining wear when the furnace is properly operated and maintained.

A molten metal holding and pouring box with a rectangular-shaped upper section and a pyramidal-shaped lower section provides a relatively constant flow of molten metal being poured from the box through each of two bottom nozzles into two separate foundry molds at the same time. The two bottom nozzles are contained in a unitary dual nozzle assembly that facilitates replacement as required by wear, or a change in location of the sprue cups in the two separate foundry molds being filled with molten metal.

Method of replacing a nozzle assembly for a molten metal holding and pouring box with dual pouring nozzles

A method of pouring molten metal from a molten metal holding and pouring box with a rectangular-shaped upper section and a pyramidal-shaped lower section provides a relatively constant flow of molten metal being poured from the box through each of two bottom nozzles into two separate foundry molds at the same time.

Method of pouring molten metal from a molten metal holding and pouring box with dual pouring nozzles

A fluid latent heat absorption electric induction heater is provided for raising the temperature of a fluid supplied to a fluid-driven turbine in a turbine-driven electric power generation system. The fluid latent heat absorption electric induction heater alternatively transfers heat to the fluid by induced susceptor heating, or a combination of inductor Joule heating and induced susceptor heating. The fluid may be water-steam for powering a steam-driven turbine or another fluid used in a phase change system for driving a fluid-driven turbine in a turbine-driven electric power generation system.

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Voorhees, NJ, United States of America

Satyen N Prabhu