Sandisk Technologies Inc.

Satoshi Shimizu

Yasuo Kasagi

Hiroyuki Ogawa

Yanli Zhang

Zhixin Cui

Takumi Moriyama

James K Kai

Tong Zhang

Kiyohiko Sakakibara

Jixin Yu

Yohei Masamori

Kazuyo Matsumoto

Nobuyuki Fujimura

Johann Alsmeier

Kento Kitamura

Shunsuke Takuma

Naoto Norizuki

Yu-Hsien Hsu

Takashi Kudo

Masaaki Higashitani

Peter Rabkin

Jayavel Pachamuthu

Hiroyuki Kinoshita

Tatsuya Hinoue

Seiji Shimabukuro

Daxin Mao

Yoshitaka Otsu

Koichi Matsuno

Kensuke Yamaguchi

Akihiro Tobioka

Kota Funayama

Genta Mizuno

Chun Ge

Yusuke Yoshida

Keisuke Izumi

Ryousuke Itou

Yujin Terasawa

Hiroshi Sasaki

Yuki Kasai

Kenzo Iizuka

Tsuyoshi Hada

Yasuchika Okizumi

Shunsuke Akimoto

Makoto Koto

Michiru Hirayama

Kimiaki Naruse

Yasushi Dowaki

Tatsuya Uryu

A three-dimensional memory device includes an alternating stack of insulating layers and electrically conductive layers, where the electrically conductive layers include word-line-level electrically conductive layers and drain-select-level electrically conductive layers located above the word-line-level electrically conductive layers, memory opening fill structures vertically extending through the alternating stack, and drain-select-level contact via structures. A first one of the drain-select level contact structures directly contacts at least a first two of the drain-select-level electrically conductive layers that are vertically spaced apart from each other. A second one of the drain-select level contact structures directly contacts at least a second two of the drain-select-level electrically conductive layers that are vertically spaced apart from each other and which are located below the at least the first two of the drain-select-level electrically conductive layers.

Three-dimensional memory device with multilevel drain-select electrodes and methods for forming the same

A memory device includes at least one alternating stack of insulating layers and electrically conductive layers, a memory opening vertically extending through the at least one alternating stack, and a memory opening fill structure located in the memory opening and containing a vertical stack of memory elements and a vertical semiconductor channel. The memory opening fill structure includes a lateral protrusion having a tapered sidewall surface; and one of the electrically conductive layers is a taper-containing electrically conductive layer that is located at a level of the lateral protrusion of the memory opening fill structure.

Three-dimensional memory device including a dummy word line with tapered corner and method of making the same

A semiconductor structure includes a vertical stack of repetition units, where each instance of the repetition unit extends along a first horizontal direction and includes a first electrically conductive strip, a first memory film located over the first electrically conductive strip, discrete semiconductor channels that are laterally spaced apart from each other along the first horizontal direction and located above the first memory film, a second memory film located above the discrete semiconductor channels, a second electrically conductive strip located above the second memory film, and an insulating strip located above the first electrically conductive strip. Source/drain openings are arranged along the first horizontal direction, interlaced with the discrete semiconductor channels, and vertically extending through the vertical stack of repetition units, and source/drain pillar structures are located in respective source/drain openings, and vertically extending through the vertical stack of repetition units.

Three-dimensional nor array and method of making the same

A memory device includes a first alternating stack of first insulating layers and first electrically conductive layers located over a substrate, a memory opening vertically extending through the first alternating stack and having a tapered sidewall surface at a level of one of the first electrically conductive layers, and a memory opening fill structure located in the memory opening and comprising a vertical stack of memory elements and a vertical semiconductor channel. One of the first electrically conductive layers includes a taper-containing electrically conductive layer that is located at a level of the lateral protrusion of the memory opening and has a contoured sidewall having a tapered sidewall segment that is parallel to the tapered sidewall surface of the lateral protrusion.

A memory device includes a lower source-level semiconductor layer, a source contact layer, an upper source-level semiconductor layer, and an alternating stack of insulating layers and electrically conductive layers, and a memory opening fill structure vertically extending through the alternating stack and down to an upper portion of the lower source-level semiconductor layer. The memory opening fill structure includes a vertical semiconductor channel, a memory film laterally surrounding the vertical semiconductor channel, and an annular semiconductor cap contacting a bottom surface of the memory film and contacting a top surface segment of the source contact layer. The annular semiconductor cap may be employed as an etch stop structure during a manufacturing process.

Three-dimensional memory device with self-aligned etch stop rings for a source contact layer and method of making the same

A three-dimensional memory device includes an alternating stack of insulating layers and electrically conductive layers, memory opening fill structures vertically extending through the alternating stack in a memory array region, and an electrically conductive spacer extending vertically and electrically connecting a first drain-select-level electrically conductive layer to a second drain-select-level electrically conductive layer.

Three-dimensional memory device with a conductive drain-select-level spacer and methods for forming the same

An alternating stack of insulating layers and spacer material layers is formed over a substrate. A plurality of arrays of memory opening fill structures is formed through the alternating stack. A plurality of dielectric plates is formed, which laterally surrounds a respective array of memory opening fill structures. Self-aligned drain-select-level isolation structures are formed between a respective neighboring pair of arrays of memory opening fill structures through gaps between neighboring pairs of the dielectric plates into a subset of layers within the alternating stack. Drain side select gate electrodes are provided from a divided subset of the spacer material layers.

Three-dimensional memory device including self-aligned drain-select-level isolation structures and method of making thereof

A three-dimensional memory device includes a source contact layer overlying a substrate, an alternating stack of insulating layers and electrically conductive layers located overlying the source contact layer, and a memory opening fill structure located within a memory opening extending through the alternating stack and the source contact layer. The memory opening fill structure includes a composite semiconductor channel and a memory film laterally surrounding the composite semiconductor channel. The composite semiconductor channel includes a pedestal channel portion having controlled distribution of n-type dopants that diffuse from the source contact layer with a lower diffusion rate provided by carbon doping and smaller grain sizes, or has arsenic doping providing limited diffusion into the vertical semiconductor channel. The vertical semiconductor channel has large grain sizes to provide high charge carrier mobility, and is free of or includes only a low concentration of carbon atoms and n-type dopants therein.

Three-dimensional memory device including a composite semiconductor channel and a horizontal source contact layer and method of making the same

A three-dimensional memory device includes a first word-line region including a first alternating stack of first word lines and continuous insulating layers, first memory stack structures vertically extending through the first alternating stack, a second word-line region comprising a second alternating stack of second word lines and the continuous insulating layers, second memory stack structures vertically extending through the second alternating stack, plural dielectric separator structures located between the first word-line region and the second word-line region, and at least one bridge region located between the plural dielectric separator structures and between the between the first word-line region and the second word-line region. The continuous insulating layers extend through the at least one bridge region between the first alternating stack in the first word-line region and the second alternating stack in the second word-line region.

Three-dimensional memory device containing bridges for enhanced structural support and methods of forming the same

An alternating stack of insulating layers and spacer material layers is formed over a substrate. At least one dielectric material portion is formed over the substrate adjacent to the alternating stack. Memory stack structures are formed through the alternating stack. A trench extending through the alternating stack and a via cavity extending through the at least one dielectric material portion are formed using a same anisotropic etch process. The via cavity is deeper than the trench and the via cavity extends into an upper portion of the substrate. The sacrificial material layers are replaced with electrically conductive layers using the trench as a conduit for an etchant and a reactant. A trench fill structure is formed in the trench, and a via structure assembly is formed in the via cavity using simultaneous deposition of material portions. A bonding pad may be formed on the bottom surface of the via structure assembly.

Memory die containing through-memory-level via structure and methods for making the same

An alternating stack of insulating layers and sacrificial material layers is formed over a substrate. A memory opening is formed through the alternating stack. A memory film including a silicon nitride layer and a tunneling dielectric layer is formed in the memory opening, and an opening is formed through the memory film. A chemical oxide layer is formed on a physically exposed surface of an underlying semiconductor material portion. A silicon nitride ring can be formed by selectively growing a silicon nitride material from an annular silicon nitride layer portion of the silicon nitride layer while suppressing deposition of the silicon nitride material on the tunneling dielectric layer and on the chemical oxide layer. A vertical semiconductor channel can be formed by depositing a continuous semiconductor material layer on the underlying semiconductor material portion and the tunneling dielectric layer and on the silicon nitride ring.

Three-dimensional memory device containing a silicon nitride ring in an opening in a memory film and method of making the same

A dielectric spacer assembly including an annular dielectric isolation structure is formed through in-process source-level material layers. An alternating stack of insulating layers and spacer material layers is formed over the in-process source-level material layers. A contact via cavity is formed through the dielectric spacer assembly, and is filled within a dielectric spacer and a sacrificial via fill structure. The dielectric spacer assembly protects the dielectric spacer during replacement of a source-level sacrificial layer with a source contact layer. The sacrificial via fill structure is subsequently replaced with a through-memory-level contact via structure.

Three-dimensional memory device containing contact via structure extending through source contact layer and dielectric spacer assembly

A source-level sacrificial layer and an alternating stack of insulating layers and sacrificial material layers are formed over a substrate. Memory openings are formed through the alternating stack, and a source cavity is formed by removing the source-level sacrificial layer. A memory film is formally formed by a conformal deposition process, and a source contact layer is formed in the source cavity. Vertical semiconductor channels and drain regions are formed in remaining volumes of the memory openings on sidewalls of the source contact layer. A backside contact via structure is formed through the alternating stack and directly on a sidewall of the source contact layer.

Three-dimensional memory device containing direct source contact structure and methods for making the same

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Yokkaichi, Japan

Satoshi Shimizu