Toray Industries, Inc.

Satoru Nagaoka

Tomoyuki Shinoda

Nobuo Asahara

A manufacturing device used when manufacturing composite material through the RTM method and the vacuum assisted RTM method and provides a manufacturing device which is capable of manufacturing a laminate excellent in the handling property and formability continuously by making the manufacturing device of a laminate to be comprised of an adhesion device for partially adhering and integrating inter-layers of a laminate precursor in which two or more reinforcing fiber base materials having a resin material on a surface are laminated by the resin material to obtain a laminate, the adhesion device including a pressing tool and a plate tool arranged facing each other, the pressing tool including a pressing plate and a plurality of pressing pins, at least one of the pressing tool and the plate tool having a raising and lowering function, and at least one of the pressing tool and the plate tool having a heating function.

Manufacturing device and manufacturing method of laminate

The invention provides (1) a reinforcing fiber base material having a weave constituted of both reinforcing fiber filaments arranged in one direction in parallel with each other and auxiliary yarns arranged in another direction, which satisfies the relationship: L=H/cos &#x3b8; (wherein L is the length of auxiliary yarn covering one reinforcing fiber filament and H is the width of the filament as determined in such a state where the reinforcing fiber filaments are unified only with the auxiliary yarns; and 3&#xb0;&#x2266;&#x3b8; (in-plane shear strain)&#x2266;30&#xb0;) and wherein 2 g/mto 40 g/mof an adhesive resin having a glass transition temperature between 0&#xb0; C. and 95&#xb0; C. is adhesed to at least one side thereof in spots, lines, or discontinuous lines; (2) a laminate obtained by laminating layers of the above reinforcing fiber base material, wherein the adhesive resin adhesed to each layer of base material partially bonds to a facing layer of base material over the whole surface thereof, with the maximum length of each bonding joint being not less than 1 mm and not more than the width H of a reinforcing fiber filament; and (3) a preform, obtained by shaping the laminate, having a reinforcing fiber volume fraction (Vpf) of 45% to 62%.

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Nagoya, Japan

Satoru Nagaoka