Nitto-denko Corporation

Satoru Kunikata

Minoru Miyatake

Shusaku Goto

Takashi Kamijo

Tomohiro Mori

Takeharu Kitagawa

Kentaro Yoshida

Kentarou Yoshida

Hitoshi Kitagishi

Toshihiro Kanno

Naoki Tomoguchi

Provided is a laminate comprising a thermoplastic resin substrate and a polyvinyl alcohol based resin layer formed on the thermoplastic resin substrate, being used to form a polarizing film of the polyvinyl alcohol based resin layer treated with a post-process comprising at least a dyeing step of dyeing the polyvinyl alcohol based resin layer with a dichroic material, the post-process being performed after the polyvinyl alcohol based resin layer formed on the thermoplastic resin substrate is stretched together with the thermoplastic resin substrate, wherein the polyvinyl alcohol based resin layer comprises a polyvinyl alcohol based resin and a halide.

Laminate, stretched laminate, manufacturing method of stretched laminate, manufacturing method of optical film laminate having polarizing film using the same, and polarizing film

A method of producing a polarizing plate according to an embodiment includes: applying an application liquid containing a polyvinyl alcohol-based resin and a surfactant onto a resin substrate to produce a laminate in which a polyvinyl alcohol-based resin layer is formed on the resin substrate; stretching and dyeing the polyvinyl alcohol-based resin layer formed on the resin substrate to produce a polarizing film; laminating an optical functional film on a polarizing film side of the laminate to produce an optical functional film laminate; and peeling the resin substrate from the optical functional film laminate. A content of the surfactant in the application liquid is less than 1 part by weight with respect to 100 parts by weight of the polyvinyl alcohol-based resin.

Polarizing plate and method of producing polarizing plate

A method of producing a laminate according to an embodiment of the present invention includes applying an application liquid containing a polyvinyl alcohol-based resin to one side of a resin substrate, followed by drying of the application liquid to form a polyvinyl alcohol-based resin layer. The method includes: passing the application liquid before the application through a depth-type filter having a filtration accuracy of from 50 &#x3bc;m to 100 &#x3bc;m; and fluctuating a pressure applied to the application liquid supplied to the depth-type filter to remove air bubbles in the filter.

Method of producing laminate

A laminate according to an embodiment of the present invention includes: a resin substrate; a polyvinyl alcohol-based resin layer formed on one side of the resin substrate; and an antistatic layer formed on another side of the resin substrate and comprising a binder resin and a conductive material. The antistatic layer has a fine uneven surface; and the fine uneven surface includes protrusions having an average height of 25 nm or more and a softening temperature of 150&#xb0; C. or more.

Laminate and method of producing laminate

A resin film according to an embodiment of the present invention includes: a substrate film; and an antistatic layer formed on one side of the substrate film and including a binder resin and a conductive material. The binder resin includes a polyurethane-based resin; the antistatic layer has an arithmetic average surface roughness Ra of 10 nm or more; and the conductive material includes a conductive polymer.

Resin film and method of producing resin film

A laminate according to an embodiment of the present invention includes: a resin substrate; a polyvinyl alcohol-based resin layer formed on one side of the resin substrate; and an antistatic layer formed on another side of the resin substrate and comprising a binder resin and a conductive material. The binder resin includes a polyurethane-based resin; the antistatic layer has an arithmetic average surface roughness Ra of 10 nm or more; and the conductive material includes a conductive polymer.

Provided is an optical display device using a polarizing film which has a thickness of 10 &#x3bc;m or less and exhibits high optical characteristics. The optical display device comprises a continuous web of polarizing film which is made of a polyvinyl alcohol type resin having a molecularly oriented dichroic material, and formed through stretching to have a thickness of 10 &#x3bc;m or less and satisfy conditions expressed by the following formulas: P&#x3e;&#x2212;(10&#x2212;1)&#xd7;100 (where T&#x3c;42.3); and P&#x2267;99.9 (where T&#x2267;42.3), wherein T is a single layer transmittance, and P is a polarization rate. The polarizing film may be prepared by subjecting a laminate comprising a non-crystallizable ester type thermoplastic resin substrate and a polyvinyl alcohol type resin layer formed on the substrate to by 2-stage stretching consisting of preliminary in-air stretching and in-boric-acid-solution stretching.

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Ibaraki, Japan

Satoru Kunikata